Devices and methods for depositing reinforcing fiber tapes and detecting laying errors

Patent metadata

Field	Value
Publication number	US-10434729-B2
Application number	US-201615198976-A
Country	US
Kind code	B2
Filing date	Jun 30, 2016
Priority date	Jun 30, 2015
Publication date	Oct 8, 2019
Grant date	Oct 8, 2019

Abstract

Devices and methods are disclosed for depositing reinforcing fiber tapes and detecting laying errors. Automatic depositing of reinforcing fiber tapes on a support can occur by a laying head and at least one roller assigned to the laying head. At least one radiation source and/or at least one sensor is integrated into the at least one roller for the detection of laying errors, and this roller is transmissive at least by region for a radiation emitted by the radiation source.

First claim

What is claimed is:

1. A device for automatically depositing of reinforcing fiber tapes on a support by a laying head, the device comprising:
at least one roller assigned to the laying head;
at least one radiation source; and
at least one sensor,
wherein, for detection of laying errors, the at least one radiation source and the at least one sensor are integrated into the at least one roller,
wherein the at least one roller is transmissive for radiation emitted by the radiation source, at least in regions thereof, and
wherein radiation emitted from the at least one radiation source and reflected from at least one deposited reinforcing fiber tape as diffuse and/or direct reflection radiation is detectable by the at least one sensor for the detection of laying errors.

2. The device of claim 1 , wherein the at least one radiation source is configured to emit electromagnetic radiation in a wavelength range between 1 mm and 200 nm.

3. The device of claim 1 , wherein the at least one radiation source is a light-emitting diode, a laser diode, or a laser.

4. The device of claim 1 , wherein the at least one roller is formed to be at least partially flexible.

5. The device of claim 4 , wherein the at least one roller is at least partially formed with a material essentially transmissive for the radiation.

6. The device of claim 1 , wherein the deposited reinforcing fiber tapes are compactible and/or drapable by the at least one roller.

7. The device of claim 1 , wherein the at least one roller is positioned before or behind a compacting roller or a draping roller.

8. The device of claim 1 , wherein the deposited reinforcing fiber tapes can be heated by the at least one radiation source.

9. The device of claim 1 , wherein measurement data, generated by the at least one sensor, can be evaluated by an electronic evaluation unit for recognition of laying errors.

10. The device of claim 9 , wherein the at least one sensor is a camera for generation of image data.

11. The device according to claim 1 , wherein the at least one roller comprises an outer shell surface having a plurality of evenly spaced window-like recesses for the passage of radiation formed therein.

12. The device according to claim 1 , wherein the at least one roller comprises an outer shell surface having a peripheral transmissive region which is transmissive for radiation.

13. A method for detecting laying errors in automatic deposition of reinforcing fiber tapes by a device for automatically depositing of reinforcing fiber tapes on a support by a laying head, the device comprising at least one roller assigned to the laying head, at least one radiation source, and at least one sensor, wherein the at least one radiation source and the at least one sensor are integrated into the at least one roller, the at least one roller being transmissive for radiation emitted by the radiation source, at least in regions thereof;
the method comprising:
depositing reinforcing fiber tapes by the at least one roller;
irradiating at least one deposited reinforcing fiber tape, by the at least one radiation source, in regions thereof;
detecting the reflection radiation, diffusely and/or directly reflected by the at least one deposited reinforcing fiber tape, by the at least one sensor; and
evaluating measurement data generated by the at least one sensor by an evaluation unit for the detection of laying errors.

14. The method of claim 13 , wherein, in case of laying errors, the evaluation unit signals occurrence of such errors and/or the depositing of reinforcing fiber tapes is interrupted.

15. The method of claim 13 , wherein irradiating the at least one deposited reinforcing fiber tape comprises one or more of:
projecting of a narrow line onto the deposited reinforcing fiber tape;
alternating irradiation using two or more radiation sources; and
irradiating, by two or more radiation sources, the radiation of which has different frequencies or wavelengths, respectively.

16. The method of claim 13 , wherein the at least one roller is positioned before or behind a compacting roller or a draping roller.

17. The method of claim 13 , wherein irradiating the at least one deposited reinforcing fiber tape comprises heating the reinforcing fiber tape.

Assignees

• Airbus Defence & Space Gmbh

Inventors

• Eitzinger Christian
• Engel Franz
• Orth Tilman
• Weimer Christian

Classifications

• B29C70/38 Primary

  Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns {(application heads for tyres B29D30/28)} · CPC title

• G01N2021/8472

  Investigation of composite materials · CPC title

• B29C35/0805

  using electromagnetic radiation · CPC title

• B29K2307/04

  Carbon · CPC title

• B29C70/384 Primary

  Fiber placement heads, e.g. component parts, details or accessories · CPC title