Superficially porous particles with dual pore structure and methods for making the same

Patent metadata

Field	Value
Publication number	US-10434496-B2
Application number	US-201615084194-A
Country	US
Kind code	B2
Filing date	Mar 29, 2016
Priority date	Mar 29, 2016
Publication date	Oct 8, 2019
Grant date	Oct 8, 2019

Abstract

Superficially porous particles are provided. Aspects of the superficially porous particles include a non-porous inner core and a porous outer shell that includes inner and outer porous regions. The inner porous region can include ordered cylindrical pores substantially perpendicular to the non-porous inner core. The outer porous region can include conical pores which extend to the surface of the particles and which are in fluid communication with the cylindrical pores of the inner porous region. Also provided are methods of making the subject superficially porous particles. Aspects of the methods include subjecting substantially solid inorganic oxide particles to agitation in an aqueous solution in the presence of a first cationic surfactant and a second anionic surfactant, which together form micelles, to pseudomorphically transform the particles.

First claim

What is claimed is:

1. Superficially porous particles, comprising:
non-porous inner cores; and
porous outer shells, comprising:
inner porous regions comprising ordered cylindrical pores substantially perpendicular to the non-porous inner cores, wherein the median cylindrical pore size is from about 15 to about 1000 Å;
outer porous regions comprising conical pores which extend to the surface of the particles and have a median conical pore size of about 150 to about 2500 Å, wherein the conical pores are in fluid communication with the cylindrical pores of the inner porous regions; and
wherein the median conical pore size is larger than the median cylindrical pore size.

2. The superficially porous particles of claim 1 , wherein the median conical pore size is at least 50% larger than the median cylindrical pore size.

3. The superficially porous particles of claim 1 , wherein the median cylindrical pore size is from about 50 Å to about 800 Å.

4. The superficially porous particles of claim 1 , wherein the median cylindrical pore size is from about 100 Å to about 300 Å.

5. The superficially porous particles of claim 1 , wherein the non-porous inner cores have a median size of from about 20% to about 99% of the median size of the superficially porous particles.

6. The superficially porous particles of claim 1 , wherein the, non-porous inner cores comprise an inorganic oxide selected from silica, alumina, titania or zirconia.

7. The superficially porous particles of claim 1 , that have been surface modified with a surface modifier having the formula Z a (R′) b Si—R, wherein Z is selected from cl,Br, I, C1-C5 alkoxy, dialkylamino, trifluoroacetoxy and trifluoromethanesulfonate; a and b are each independently 0, 1, 2 or 3, provided that a+b=3; R′ is a C1-C6 straight, cyclic or branched alkyl group, and R is a functionalized group selected from alkyl, alkenyl, alkynyl, aryl, diol, amino-, alcohol, amide, cyano, ether, nitro, carbonyl, epoxide, sulfonyl, cation exchanger, anion exchanger, carbamate and urea.

8. A superficially porous particle, comprising:
a non-porous inner core; and
a porous outer shell, comprising:
an inner porous region comprising ordered cylindrical pores substantially perpendicular to the non-porous inner core, wherein the median cylindrical pore size is from about 15 to about 1000 Å;
an outer porous region comprising conical pores which extend to the surface of the particles and have a median conical pore size of about 150 to about 2500 Å, wherein the conical pores are in fluid communication with the cylindrical pores of the inner porous region; and
wherein the median conical pore size is larger than the median cylindrical pore size.

9. The superficially porous particle of claim 8 , wherein the median conical pore size is at least 50% larger than the median cylindrical pore diameter.

10. The superficially porous particle of claim 8 , wherein the median cylindrical pore size is from about 50 Å to about 800 Å.

11. The superficially porous particle of claim 8 , wherein the median cylindrical pore size is from about 100 Å to about 300 Å.

12. The superficially porous particle of claim 8 , wherein the non-porous inner core has a median size of from about 20% to about 99% of the median size of the superficially porous particle.

13. A method of making superficially porous particles, the method comprising:
subjecting substantially solid inorganic oxide particles selected from, silica, hybrid material, alumina, zirconia, or titania, in an aqueous solution to agitation for a time and a pH sufficient to pseudomorphically transform said particles, in the presence of a first cationic surfactant and a second anionic surfactant that together form micelles;

wherein the transformed particles comprise:
non-porous inner cores; and
porous outer shells, comprising:
inner porous regions comprising ordered cylindrical pores substantially perpendicular to the non-porous inner cores, wherein the median cylindrical pore size is from about 15 to about 1000 Å;
outer porous regions comprising conical pores which extend to the surface of the particles and have a median conical pore size of about 150 to about 2500 Å, wherein the conical pores are in fluid communication with the cylindrical pores of the inner porous region; and

wherein the median conical pore size is larger than the median cylindrical pore size.

14. The method of claim 13 , wherein the first and second surfactants are selected from block copolymers, alkyltrimethylammonium, alkyl phosphates, alkyl sulfates, alkyl sulfonates, sulfosuccinates and carboxylic acid surfactants.

15. The method of claim 13 , wherein the first cationic surfactant has the formula (I):
C n H (2n+1) N(R) 3 + X −   (I)

wherein n is an integer from 10 to 20, each R is a lower alkyl and X − is a counterion.

16. The method of claim 15 , wherein the first cationic surfactant is selected from cetyl trimethylammonium bromide and octadecyl trimethylammonium bromide.

17. The method of claim 13 , wherein the second anionic surfactant has the formula (II):
C n H (2n+1) OSO 3 − Y +   (II)

wherein n is an integer from 10 to 20, and Y + is a counterion.

18. The method of claim 17 , wherein the second anionic surfactant is selected from ammonium lauryl sulfate (ALS) and sodium dodecyl sulfate.

19. The method of claim 13 , wherein the method is performed in the presence of a swelling agent.

20. The method of claim 13 , wherein the molar ratio of the first cationic surfactant to the second anionic surfactant is 2 or more.

Assignees

• Agilent Technologies Inc

Inventors

• Wei Ta-Chen
• Wang Xiaoli

Classifications

• B01J20/2808

  being less than 2 nm, i.e. micropores or nanopores · CPC title

• B01J20/283 Primary

  based on silica · CPC title

• B01D15/206

  Packing or coating · CPC title

• B01J20/28083

  being in the range 2-50 nm, i.e. mesopores · CPC title

• B01J20/28085

  being more than 50 nm, i.e. macropores · CPC title