Gas sensor and gas concentration measuring method using the same

Patent metadata

Field	Value
Publication number	US-10429338-B2
Application number	US-201715686239-A
Country	US
Kind code	B2
Filing date	Aug 25, 2017
Priority date	Aug 26, 2016
Publication date	Oct 1, 2019
Grant date	Oct 1, 2019

Abstract

A gas sensor in which an electrode is prevented from being poisoned is provided. A mixed-potential type gas sensor includes a sensor element composed a solid electrolyte. The sensor element includes: a measurement gas introduction space having an open end at a distal end and extending in a longitudinal direction; a sensing electrode provided on an inner side of the measurement gas introduction space; and a heater configured to heat the sensor element. The concentration of the gas component is determined based on a potential difference between the sensing electrode and a reference electrode, while the heater heats the sensor element so that a place having a temperature higher than the temperature of the sensing electrode and the melting point of a poisoning substance exists between the open end and the sensing electrode and the temperature decreases toward the sensing electrode.

First claim

What is claimed is:

1. A mixed-potential type gas sensor for sensing a predetermined gas component in a measurement gas, said sensor comprising a sensor element composed of an oxygen-ion conductive solid electrolyte, said sensor element including:
a measurement gas introduction space having an open end at a distal end of said sensor element and extending in a longitudinal direction of said sensor element to an opposite end of said measurement gas introduction space which is opposite to said open end;
a sensing electrode including a cermet of a noble metal and a first oxygen-ion conductive solid electrolyte and provided in said measurement gas introduction space at a position closer to said opposite end of said measurement gas introduction space than said open end;
a reference electrode including a cermet of Pt and a second oxygen-ion conductive solid electrolyte; and
a heater configured to heat said sensor element,

wherein
said gas sensor is configured to determine a concentration of said predetermined gas component based on a potential difference between said sensing electrode and said reference electrode, and
when said gas sensor determines the concentration of said predetermined gas component, said heater heats said sensor element so that a high temperature region exists between said open end and said sensing electrode and a temperature decreases from said high temperature region toward said sensing electrode in the longitudinal direction of said sensor element toward said sensing electrode, said high temperature region having a temperature higher than a temperature of said sensing electrode and higher than a melting point of a predetermined poisoning substance.

2. The gas sensor according to claim 1 , further comprising an electrode protective layer as a porous layer covering said sensing electrode.

3. A method of measuring a concentration of a predetermined gas component in a measurement gas through a mixed-potential type gas sensor including a sensor element composed of an oxygen-ion conductive solid electrolyte,
said sensor element including:
a measurement gas introduction space having an open end at a distal end of said sensor element and extending in a longitudinal direction of said sensor element to an opposite end of said measurement gas introduction space which is opposite to said open end;
a sensing electrode including a cermet of a noble metal and a first oxygen-ion conductive solid electrolyte and provided in said measurement gas introduction space at a position closer to said opposite end of said measurement gas introduction space than said open end;
a reference electrode including a cermet of Pt and a second oxygen-ion conductive solid electrolyte; and
a heater configured to heat said sensor element, and

said method comprising the steps of:
a) contacting the distal end of said sensor element with said measurement gas and contacting said reference electrode with a reference gas;
b) heating, in a contact state achieved through said step a), said sensor element by said heater, so that a high temperature region exists between said open end and said sensing electrode and a temperature decreases from said high temperature region toward said sensing electrode in the longitudinal direction of said sensor element toward said sensing electrode, said high temperature region having a temperature higher than a temperature of said sensing electrode and higher than a melting point of a predetermined poisoning substance; and
c) determining the concentration of said predetermined gas component based on a potential difference between said sensing electrode and said reference electrode while said sensor element is heated through said step b).

4. The gas sensor according to claim 1 , wherein said predetermined poisoning substance is determined in advance to potentially exist in said measurement gas.

Assignees

• Ngk Insulators Ltd

Inventors

• Okamoto Taku
• Hirata Noriko
• Nakayama Yuki
• MONNA Kosuke

Classifications

• G01N27/4074

  for detection of gases other than oxygen · CPC title

• G01N27/4077 Primary

  Means for protecting the electrolyte or the electrodes · CPC title

• G01N27/00 Primary

  Investigating or analysing materials by the use of electric, electrochemical, or magnetic means (G01N3/00 – G01N25/00 take precedence; measurement or testing of electric or magnetic variables or of electric or magnetic properties of materials G01R) · CPC title

• G01N27/4067 Primary

  Means for heating or controlling the temperature of the solid electrolyte · CPC title

• G01N27/4076

  Reference electrodes or reference mixtures · CPC title