Rotational motion-inducing variable flow resistance systems having a sidewall fluid outlet and methods for use thereof in a subterranean formation

Patent metadata

Field	Value
Publication number	US-10428618-B2
Application number	US-201113642871-A
Country	US
Kind code	B2
Filing date	Nov 10, 2011
Priority date	Nov 10, 2011
Publication date	Oct 1, 2019
Grant date	Oct 1, 2019

Abstract

Variable flow resistance systems can be used to regulate fluid flow in various applications, particularly within a subterranean formation. A variable flow resistance system can comprise a chamber configured to induce rotational motion of a fluid flowing therethrough, a fluid inlet coupled to the chamber, and a fluid outlet coupled to the chamber that allows the fluid to exit through at least a sidewall of the chamber. If desired, a plurality of the chambers can be connected in series fluid flow communication with one another.

First claim

The invention claimed is:

1. A variable flow resistance system comprising:
a plurality of chambers connected in series fluid communication with one another, each chamber having a fluid inlet and a fluid outlet coupled thereto, each fluid inlet and fluid outlet being disposed on a sidewall of a respective chamber of the plurality of chambers;
wherein at least a first one of the plurality of chambers is cylindrical to-induce rotational motion of a fluid flowing therethrough and has a top that provides a top interior surface and a top exterior surface, a bottom that provides a bottom interior surface and a bottom exterior surface, and the cylindrical-sidewall, the sidewall being non-porous and coupled to and extending from the top exterior surface and to the bottom exterior surface, the cylindrical sidewall forming a cone-shaped fluid exit extending between the fluid inlet and the fluid outlet; and
wherein the fluid outlet of at least the first one of the plurality of chambers is coupled to the cone-shaped fluid exit to allow the fluid to exit of the chamber through the cylindrical sidewall via the cone-shaped fluid exit in a same direction as the fluid enters the fluid inlet, the fluid inlet of one or more of the plurality of chambers comprise a main flow pathway and a branch flow pathway; and
wherein the branch flow pathway is configured such that fluid entering the branch flow pathway does not undergo rotational motion or undergoes less rotational motion than fluid entering the main flow pathway.

2. The variable flow resistance system of claim 1 , wherein one or more of the plurality of chambers are configured such that the rotational motion occurs in the same direction as the fluid flow.

3. The variable flow resistance system of claim 1 , wherein one or more of the plurality of chambers have at least some degree of curvature in at least a portion of a respective sidewall of each chamber.

4. The variable flow resistance system of claim 1 , wherein the fluid outlet of one or more of the plurality of chambers comprises at least one hole in the respective sidewall of each chamber.

5. A method comprising:
installing a wellbore pipe in a wellbore, the wellbore pipe comprising at least one variable flow resistance system in fluid communication with an interior of the wellbore pipe, the at least one variable flow resistance system comprising:
a plurality of chambers connected in series fluid communication with one another, each chamber having a fluid inlet and a fluid outlet coupled thereto, each fluid inlet and fluid outlet being disposed on a sidewall of a corresponding chamber of the plurality of chambers;
wherein at least a first one of the plurality of chambers is cylindrical to induce rotational motion of a fluid flowing therethrough and has a top that provides a top interior surface and a top exterior surface, a bottom that provides a bottom interior surface and a bottom exterior surface, and the cylindrical sidewall, the sidewall being non-porous and coupled to and extending from the top exterior surface and to the bottom exterior surface, the cylindrical sidewall forming a cone-shaped fluid exit extending between the fluid inlet and the fluid outlet; and

wherein the fluid outlet of at least the first one of the plurality of chambers is coupled to the cone-shaped fluid exit to allow the fluid to exit the chamber through the cylindrical sidewall via the cone-shaped fluid exit in a same direction as the fluid enters the fluid inlet, and the fluid inlet of one or more of the plurality of chambers comprise a main flow pathway and a branch flow pathway; and
wherein the branch flow pathway is configured such that fluid entering the branch flow pathway does not undergo rotational motion or undergoes less rotational motion than fluid entering the main flow pathway.

6. The method of claim 5 , further comprising:
allowing a formation fluid to flow through the at least one variable flow resistance system and into the interior of the wellbore pipe; and
producing the formation fluid from the wellbore pipe.

7. The method of claim 5 , wherein the wellbore comprises a horizontal wellbore.

8. The method of claim 5 , wherein the wellbore penetrates a subterranean formation comprising a plurality of intervals; and
wherein there is at least one variable flow resistance system within each interval.

Assignees

• Dykstra Jason D
• Fripp Michael L
• Halliburton Energy Services Inc

Inventors

• Dykstra Jason D
• Fripp Michael L

Classifications

• F16K7/126

  the seat being formed on a rib perpendicular to the fluid line · CPC title

• E21B34/06 Primary

  in wells · CPC title

• F15D1/0015

  Whirl chambers, e.g. vortex valves · CPC title

• Y10T137/2098

  Vortex generator as control for system · CPC title

• F16K31/508

  the actuating element being rotatable, non-rising, and driving a non-rotatable axially-sliding element · CPC title