Panel, covering and method for installing such panels

Patent metadata

Field	Value
Publication number	US-10428534-B2
Application number	US-201615387870-A
Country	US
Kind code	B2
Filing date	Dec 22, 2016
Priority date	Dec 22, 2009
Publication date	Oct 1, 2019
Grant date	Oct 1, 2019

Abstract

A panel for forming a covering, more particularly a floor panel for forming a floor covering, which at least at two opposite edges, comprises coupling parts arranged to couple two of such panels to each other by means of a downward movement of one panel in respect to the other. The coupling parts form a first locking system arranged to lock in the plane of the panels and perpendicularly to the edges, as well as form a second locking system, which effects a locking perpendicularly to the plane of the panels. At least one of the coupling parts is formed at least partially in soft PVC (polyvinyl chloride), as well as at least partially formed from a milled profiled part of this soft PVC.

First claim

The invention claimed is:

1. A panel for forming a floor covering, which, at least at two opposite edges comprises coupling parts arranged to couple two of such panels to each other by means of a downward movement of one panel in respect to the other;
wherein these coupling parts form a first locking system, which effects a locking in the plane of the panels and perpendicularly to said edges, as well as form a second locking system, which effects a locking perpendicularly to the plane of the panels;
wherein the first locking system is formed at least of an upwardly directed lower hook-shaped portion which is situated at one of said two edges, as well as of a downwardly directed upper hook-shaped portion which is situated at the opposite edge;
wherein the lower hook-shaped portion consists of a lip with an upwardly directed locking element, whereas the upper hook-shaped portion consists of a lip with a downwardly directed locking element;
wherein the second locking system comprises locking parts consisting of only one single locking part situated next to the proximal end of the lower hook-shaped portion and a single locking part situated next to the distal end of the upper hook-shaped portion;
wherein at least one of said locking parts of the second locking system is made from soft PVC;
wherein said two opposite edges define respective upper panel edges located at the utmost top portion of the two opposite edges;
wherein the panel at each of said two respective upper panel edges is provided with a chamfered surface, such that when two panels are coupled to each other, the respective chamfered surfaces of said two panels located adjacent one another form a V-groove;
wherein the panel comprises a substrate of soft PVC and a top layer above said substrate, said top layer having a material thickness;
wherein the top layer comprises at least a printed PVC film, and a transparent wear layer located above the printed PVC film and including a layer of transparent vinyl;
wherein said chamfered surface forms a bevel that is located within the material thickness of the top layer only and completely above said substrate such that at least part of the chamfered surface is formed from the transparent vinyl, such that the substrate at the location of the bevel is fully covered by said PVC film;
wherein said bevel defines a tangent line which in respect to the plane of the panels is less inclined than a tangent line through a lower edge portion of the panel that adjoins at the lower end of the bevel; and
wherein the panel is rectangular, either oblong or square, and thus comprises a first pair of opposite edges and a second pair of opposite edges;
wherein both pairs of opposite edges comprise coupling parts allowing to mutually couple a plurality of such panels to each other;
wherein the coupling parts at the first pair of edges form a first locking system which effects a locking in the plane of the panels and perpendicular to the respective edges, as well as form a second locking system which effects a locking perpendicular to the plane of the panels;
wherein the coupling parts at the second pair of edges are formed by the aforementioned coupling parts arranged to couple two of such panels to each other by means of a downward movement of one panel in respect to the other;
wherein the coupling parts at both pairs of edges substantially are realized from said substrate;
wherein the coupling parts at the first pair of opposite edges are configured such that two of such panels can be coupled to each other at these edges by means of a turning movement;
wherein the coupling parts at the second pair of opposite edges are configured such that two of such floor panels as aforementioned can be coupled to each other by means of a downward movement, wherein this downward movement is obtained as a result of the turning movement at the first pair of edges.

2. The panel of claim 1 , wherein the panel substantially is formed of a substrate on the basis of soft PVC and wherein said coupling parts are integrally made in said substrate.

3. The panel of claim 1 , wherein said locking parts define substantially horizontal locking surfaces.

4. The panel of claim 1 , wherein the locking part that is situated next to the distal end of the upper hook-shaped portion, is placed somewhat towards the inside, such that this locking part is situated entirely underneath the upper side of the panel.

5. The panel of claim 1 , wherein the distal end of the lower hook-shaped portion, in a coupled condition of two of such panels, is spaced from the opposite coupled panel.

6. The panel of claim 1 , wherein at least said coupling parts arranged to couple two of such panels to each other by means of a downward movement of one panel in respect to the other, are realized in soft PVC.

7. The panel of claim 6 , wherein this panel comprises a substrate of a material on the basis of soft PVC; and
wherein the coupling parts arranged to couple two of such panels to each other by means of a downward movement of one panel in respect to another panel are integrally made from said substrate.

8. The panel of claim 7 , wherein the coupling parts at both pairs of edges are realized substantially integrally from said substrate.

9. The panel of claim 1 , wherein the downwardly directed locking element, at the distal end of the upper hook-shaped portion, comprises a guiding surface, which is inclined with respect to the direction perpendicular to the plane of the panel.

10. The panel of claim 9 , wherein said guiding surface extends upward from the lower side of the downwardly directed locking element.

11. A panel for forming a floor covering, wherein this panel is rectangular, either oblong or square, and thus comprises a first pair of opposite edges and a second pair of opposite edges;
wherein both pairs of opposite edges comprise coupling parts allowing to mutually couple a plurality of such panels to each other;
wherein the coupling parts at the first pair of edges form a first locking system which effects a locking in the plane of the panels and perpendicular to the respective edges, as well as form a second locking system which effects a locking perpendicular to the plane of the panels;
wherein also the coupling parts at the second pair of edges form a first locking system which effects a locking in the plane of the panels and perpendicular to the respective edges, as well as form a second locking system which effects a locking perpendicular to the plane of the panels;
wherein the coupling parts at the second pair of edges are arranged to couple two of such panels to each other by means of a downward movement of one panel in respect to the other;
wherein the first locking system at the second pair of edges is formed at least of an upwardly directed lower hook-shaped portion which is situated at one of the two edges of said second pair of edges, as well as of a downwardly directed upper hook-shaped portion which is situated at the opposite edge;
wherein the lower hook-shaped portion consists of a lip with an upwardly directed locking element, whereas the upper hook-shaped portion consists of a lip with a downwardly directed locking element;
wherein the second locking system of said second pair of edges comprises locking parts consisting of only one single locking part situated next to the proximal end of the lower hook-shaped portion and a single locking part situated next to the distal end of the upper hook-shaped portion;
wherein at least one of said locking parts of the second locking system of the second pair of edges is made from soft PVC;
wherein at least the edges of the first pair of edges define respective upper panel edges located

Assignees

• Flooring Ind Ltd Sarl

Inventors

• Cappelle Mark

Classifications

• E04F15/107

  composed of several layers, e.g. sandwich panels (layered products in general B32B; producing decorative panels or veneers B44C5/04) · CPC title

• B32B27/08

  of synthetic resin · CPC title

• E04F2201/0146

  with snap action of the edge connectors · CPC title

• E04F2201/0153

  by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement · CPC title

• B32B3/06

  for securing layers together; for attaching the product to another member, e.g. to a support {, or to another product, e.g. groove/tongue, interlocking} · CPC title