Method for metallization of solar cell substrates
US-2015349152-A1 · Dec 3, 2015 · US
US10428435B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10428435-B2 |
| Application number | US-201715488056-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 14, 2017 |
| Priority date | Apr 15, 2016 |
| Publication date | Oct 1, 2019 |
| Grant date | Oct 1, 2019 |
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The present invention relates to a method for modifying the surface of a substrate made of electrically conductive metal oxide and notably made of ITO, comprising the following steps consisting in: (i) bringing into contact said surface with a solution containing copper ions (Cu2+) and ammonia then washing and optionally drying the surface thus obtained; and (ii) bringing into contact the surface obtained following step (i) with a solution containing sodium tetraborohydride then washing and optionally drying the surface of said conductive metal oxide substrate. The present invention relates to the use of such a method within the scope of the metallization by copper of a conductive metal oxide substrate as well as the surfaces of a modified and metallized conductive metal oxide substrate thus obtained.
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The invention claimed is: 1. Method for modifying the surface of an Indium Tin Oxide (ITO) substrate, said method comprising the following steps consisting in: i) bringing into contact the surface of said ITO substrate with a solution containing at least one copper ion (Cu 2+ ) and at least ammonia then washing and optionally drying the surface of said ITO substrate thus obtained; ii) bringing into contact the surface of said ITO substrate obtained following step (i) with a solution containing sodium tetraborohydride then washing and optionally drying the surface of said ITO substrate, whereby the ITO substrate surface that is obtained after step (ii) is a modified surface that does not present nanoparticles or clusters of copper. 2. Method according to claim 1 , characterised in that, during said step (i), the Cu 2+ ion is, in said solution, in the form of a copper salt. 3. Method according to claim 2 , characterised in that said copper salt is present, in said solution, in a quantity comprised between 0.05 and 0.25 mol/L. 4. Method according to claim 1 , characterised in that, during said step (i), ammonia is present, in said solution, in a quantity comprised between 1 and 6 mol/L. 5. Method according to claim 1 , characterised in that said step (i) is carried out at a temperature comprised between 10° C. and 30° C. 6. Method according to claim 1 , characterised in that, during said step (ii), sodium tetraborohydride is present in a quantity comprised between 0.03 and 0.15 mol/L. 7. Method according to claim 1 , characterised in that said step (ii) is carried out at a temperature comprised between 30° C. and 60° C. 8. Method for forming a film of copper metal on the surface of an electrically conductive metal oxide substrate, said method comprising the following steps consisting in: a) preparing a surface of an electrically conductive metal oxide substrate modified in accordance with the modification method such as defined in claim 1 ; b) electrodepositing copper metal on the surface of the modified substrate prepared during said step (a). 9. Method according to claim 8 , characterised in that said step (b) implements an electrodeposition bath comprising Cu 2+ ions being in the form of a copper salt. 10. Method according to claim 9 , characterised in that said electrodeposition bath is an aqueous acid solution containing Cu 2+ ions. 11. Method according to claim 8 , characterised in that the film of copper metal is formed on the surface of the electrically conductive metal oxide substrate according to a predetermined pattern and in that said method comprises: prior to said step (a), steps consisting in depositing on the surface of the electrically conductive metal oxide substrate a layer of photosensitive resin then eliminating, by photolithography, the resin layer at given sites thus creating said pattern and once said step (b) has been carried out, a step consisting in eliminating the remaining photosensitive resin whereby the electrically conductive metal oxide substrate no longer has resin on the surface thereof. 12. Method according to claim 1 , characterised in that, during said step (i), the Cu 2+ ion is, in said solution, selected from a group consisting of a nitrate, a sulphate, an acetate, a halide, a tetrafluoroborate and any of the hydrated forms thereof. 13. Method according to claim 2 , characterised in that said copper salt is present, in said solution, in a quantity comprised between 0.06 and 0.2 mol/L. 14. Method according to claim 1 , characterised in that, during said step (i), ammonia is present, in said solution, in a quantity comprised between 1.5 and 5 mol/L. 15. Method according to claim 1 , characterised in that said step (i) is carried out at a temperature comprised between 15° C. and 25° C. for 15 min. 16. Method according to claim 1 , characterised in that, during said step (ii), sodium tetraborohydride is present in a quantity of 0.08 mol/L. 17. Method according to claim 1 , characterised in that said step (ii) is carried out at a temperature of 40° C. for 5 min.
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