Electric vehicle charging device and method for charging electric vehicle

Patent metadata

Field	Value
Publication number	US-10427548-B2
Application number	US-201615295242-A
Country	US
Kind code	B2
Filing date	Oct 17, 2016
Priority date	Oct 17, 2016
Publication date	Oct 1, 2019
Grant date	Oct 1, 2019

Abstract

An electric vehicle charging device includes a processing unit having a memory with a routine stored therein which, when executed by the processing unit causes the processing unit to control circuitry to prevent the electric vehicle charging device from charging an electric vehicle for a random delay period and to allow the electric vehicle charging device to charge the electric vehicle starting when the random delay period ends, wherein the random delay period starts at a predetermined start time and lasts a random delay length of time. The random delay reduces the peak load on a transformer that the electric vehicle charging device and other electric vehicle charging devices receive power from.

First claim

What is claimed is:

1. An electric vehicle charging device for use in charging a corresponding electric vehicle electrically connected to the electric vehicle charging device, the electric vehicle charging device comprising:
control circuitry structured to selectively allow the electric vehicle charging device to charge the electric vehicle;
a circuit protection unit structured to provide circuit protection between the electric vehicle and a power source, the circuit protection unit including first separable contacts electrically connected between the electric vehicle and the power source and an operating mechanism structured to trip open the separable contacts in response to a fault being detected in power flowing to the electric vehicle, wherein the fault is at least one of an overcurrent fault and an arc fault; and
a processing unit having a memory with a routine stored therein which, when executed by the processing unit causes the processing unit to:
estimate a charging length of time needed for the electric vehicle to reach a fully charged state;
determine a maximum delay length of time as a difference between a predetermined length of time and the charging length of time, wherein the predetermined length of time is defined by a predetermined start time and a predetermined end time;
randomly select a random delay length of time that is less than or equal to the maximum delay length of time; and
control the control circuitry to prevent the electric vehicle charging device from charging the electric vehicle for a random delay period and to allow the electric vehicle charging device to charge the electric vehicle starting when the random delay period ends, wherein the random delay period starts at the predetermined start time and lasts the random delay length of time.

2. The electric vehicle charging device of claim 1 , wherein the routine stored in the memory, when executed by the processing unit, further causes the processing unit to:
control the control circuitry to prevent the electric vehicle charging device from charging the electric vehicle for a load peak period of time, wherein the load peak period of time begins prior to the predetermined start time and ends at the predetermined start time.

3. The electric vehicle charging device of claim 1 , wherein executing the routine further causes the processor to:
estimate a full charge length of time based on historical charge pattern data, wherein the full charge length of time is the length of time for the electric vehicle to reach the fully charged state from the time it is electrically connected to the electric vehicle charging device if the electric vehicle is continuously charged;
determine a current charge length of time as an amount of time the electric vehicle has been charging since it has been electrically connected to the electric vehicle charging device; and
determine the charging length of time needed for the electric vehicle to reach a fully charged state as the full charge length of time minus the current charge length of time.

4. The electric vehicle charging device of claim 1 , wherein the circuit protection unit further comprises:
a trip unit structured to receive information on power between a power source and the electric vehicle and to determine whether the fault is detected based on the information.

5. The electric vehicle charging device of claim 4 , wherein the trip unit is structured to output a trip signal to the operating mechanism in response to the fault being detected, and wherein the operating mechanism is structured to trip open the first separable contacts in response to receiving the trip signal from the trip unit.

6. The electric vehicle charging device of claim 1 , wherein the circuit protection unit includes a thermal/magnetic trip mechanism.

7. The electric vehicle charging device of claim 1 , wherein the control circuitry includes second separable contacts, and wherein the control circuitry is structured to open the second separable contacts to prevent the electric vehicle charging device from charging the electric vehicle.

8. The electric vehicle charging device of claim 1 , further comprising:
electric vehicle charging circuitry structured to generate a pilot signal that provides signaling or communication for use by the electric vehicle.

9. The electric vehicle charging device of claim 1 , further comprising:
a housing structured to house the control circuitry, the circuit protection unit, and the processing unit.

10. An electric vehicle charging device for use in charging a corresponding electric vehicle electrically connected to the electric vehicle charging device, the electric vehicle charging device comprising:
control circuitry structured to selectively allow the electric vehicle charging device to charge the electric vehicle;
a processing unit having a memory with a routine stored therein which, when executed by the processing unit causes the processing unit to:
estimate a charging length of time needed for the electric vehicle to reach a fully charged state;
determine a maximum delay length of time as a difference between a predetermined length of time and the charging length of time, wherein the predetermined length of time is defined by a predetermined start time and a predetermined end time;
randomly select a random delay length of time that is less than or equal to the maximum delay length of time; and
control the control circuitry to prevent the electric vehicle charging device from charging the electric vehicle for a random delay period and to allow the electric vehicle charging device to charge the electric vehicle starting when the random delay period ends, wherein the random delay period starts at the predetermined start time and lasts the random delay length of time; and

a housing structured to house the control circuitry and the processing unit.

11. The electric vehicle charging device of claim 10 , wherein the routine stored in the memory, when executed by the processing unit, further causes the processing unit to:
control the control circuitry to prevent the electric vehicle charging device from charging the electric vehicle for a load peak period of time, wherein the load peak period of time begins prior to the predetermined start time and ends at the predetermined start time.

12. The electric vehicle charging device of claim 10 , wherein executing the routine further causes the processor to:
estimate a full charge length of time based on historical charge pattern data, wherein the full charge length of time is the length of time for the electric vehicle to reach the fully charged state from the time it is electrically connected to the electric vehicle charging device if the electric vehicle is continuously charged;
determine a current charge length of time as an amount of time the electric vehicle has been charging since it has been electrically connected to the electric vehicle charging device; and
determine the charging length of time needed for the electric vehicle to reach a fully charged state as the full charge length of time minus the current charge length of time.

13. The electric vehicle charging device of claim 10 , further comprising:
a circuit protection unit structured to provide circuit protection between the electric vehicle and a power source, the circuit protection unit including first separable contacts electrically connected between the electric vehicle and the power source and an operating mechanism structured to trip open the separable contacts in response to a fault being detected in power flowing to the electric vehicle, wherein the fault is at least one of an overcurrent fault and an ar

Assignees

• Eaton Corp
• Eaton Intelligent Power Ltd

Inventors

• Patil Chinmaya Baburao
• Wang Yigang
• Thompson Ronald L
• Trujillo Jose Antonio

Classifications

• H02J3/04

  Arrangements for connecting networks of the same frequency but supplied from different sources · CPC title

• H02J2105/42

  Home appliances · CPC title

• H02J7/42

  with electronic devices having internal batteries, e.g. mobile phones · CPC title

• H02J7/92

  with prioritisation of loads or sources · CPC title

• Y04S20/222

  Demand response systems, e.g. load shedding, peak shaving · CPC title