Ergonomic puncture-resistant pads

Patent metadata

Field	Value
Publication number	US-10427376-B2
Application number	US-201615372223-A
Country	US
Kind code	B2
Filing date	Dec 7, 2016
Priority date	Dec 7, 2016
Publication date	Oct 1, 2019
Grant date	Oct 1, 2019

Abstract

Ergonomic puncture-resistant pads are disclosed. An example disclosed herein includes a first layer configured to be adjacent a person and to conform to the person; a second layer coupled to the first layer, the second layer configured to resist puncture; and a third layer coupled to the second layer, the third layer including a flexible support structure extending away from the second layer, the third layer configured to support the person and to conform to a shape of a surface supporting the person, the flexible support structure configured to contact the surface, the flexible support structure including cavities to receive at least one object protruding from the surface to isolate the person from the at least one protruding object.

First claim

What is claimed is:

1. A pad configured to be worn by a person, the pad comprising:
a first layer configured to be adjacent the person and to conform to the person;
a second layer coupled to the first layer, the second layer configured to resist puncture; and
a third layer coupled to the second layer, the third layer including a flexible support structure extending from the second layer in a direction away from the person, the third layer configured to support the person and to conform to a shape of a surface supporting the person, the flexible support structure configured to contact the surface, the flexible support structure including a matrix of cells defined by interlinked cell walls, the cells defining cavities to receive at least one object protruding from the surface to isolate the person from the at least one protruding object.

2. The pad of claim 1 , further including a gel disposed in each of the cells, the gel configured to receive the at least one object protruding from the surface.

3. The pad of claim 2 , wherein the gel is exposed to contact the surface.

4. The pad of claim 2 , wherein the gel provides hydraulic support to the interlinked cell walls.

5. The pad of claim 1 , wherein the second layer is a woven material.

6. The pad of claim 5 , wherein the woven material includes para-aramid fibers.

7. The pad of claim 1 , wherein the matrix of cells defines a hexagonal pattern, a triangular pattern, or a quadrilateral pattern.

8. The pad of claim 1 , wherein the flexible support structure provides a standoff distance between the second layer and the surface.

9. A pad configured to be worn by a person, the pad comprising:
an outer resilient layer configured to face toward a surface supporting the person using the pad, the outer resilient layer including a gel configured to receive at least one object protruding from the surface, the gel exposed on the outer resilient layer without an intervening layer between the gel and the surface.

10. The pad of claim 9 , wherein the outer resilient layer includes a matrix of cells defined by interlinked cell walls, the cells defining cavities to receive the at least one object to isolate the person from the at least one object, the gel being disposed in the cells.

11. The pad of claim 10 , further including a shielding layer coupled to the outer resilient layer to prevent the at least one object from contacting the person, the shielding layer configured to resist puncture.

12. The pad of claim 11 , wherein the shielding layer includes para-aramid fibers.

13. The pad of claim 12 , further including a cushioning layer coupled to the shielding layer, the cushioning layer configured to conform to the person.

14. The pad of claim 10 , wherein the matrix of cells defines a hexagonal pattern, a triangular pattern, or a quadrilateral pattern.

15. The pad of claim 10 , wherein the gel provides hydraulic support to the interlinked cell walls.

16. The pad of claim 9 , wherein the gel is configured to displace to receive the at least one object and to flow to fill a cavity formed upon extraction of the at least one object from the gel.

17. A method for making a knee pad to be worn by a person, the method comprising:
coupling an outer resilient layer to a shielding layer, the shielding layer configured to resist puncture, the outer resilient layer configured to face toward a surface supporting the person using the pad, the outer resilient layer including a matrix of cells defined by interlinked cell walls, the cells defining cavities configured to receive at least one object protruding from the surface to isolate the person from the at least one object; and
coupling a cushioning layer to the shielding layer, the cushioning layer configured to conform to the person.

18. The method of claim 17 , further comprising disposing a gel in the cells, the gel configured to receive the at least one object protruding from the surface.

19. The method of claim 18 , wherein disposing the gel in the cells includes bonding the gel to the interlinked cell walls.

20. The pad of claim 18 , wherein the gel provides hydraulic support to the interlinked cell walls.

Assignees

• Boeing Co

Inventors

• Huckey Andrew Michael
• Charlton Craig A
• Nestleroad Mark Edward
• Wilson Jake Aspen

Classifications

• B32B2266/12

  Gel · CPC title

• B32B2266/06

  Open cell foam · CPC title

• B32B2266/0221

  Vinyl resin · CPC title

• B32B2266/08

  Closed cell foam · CPC title

• B32B2262/103

  Metal fibres · CPC title