Double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane and preparation method thereof

Patent metadata

Field	Value
Publication number	US-10427104-B2
Application number	US-201615064317-A
Country	US
Kind code	B2
Filing date	Mar 8, 2016
Priority date	May 20, 2015
Publication date	Oct 1, 2019
Grant date	Oct 1, 2019

Abstract

Provided is a double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane, including: a porous polymer support; and a sodium alginate/polyvinyl alcohol blend coating layer formed on the porous polymer support and having a first crosslinking structure formed by complexation with divalent metal ions and a second crosslinking structure formed by acetalization with aldehyde groups. The double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane disclosed herein not only shows excellent chlorine resistance but also has improved water permeation flux and salt rejection ratio, and thus may be manufactured in the form of a spirally wound type membrane module and applied to a water treatment system in which it may be utilized for an actual nanofiltration separation process.

First claim

What is claimed is:

1. A double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane, comprising:
a porous polymer support; and
a sodium alginate/polyvinyl alcohol blend coating layer formed on the porous polymer support and having a first crosslinking structure formed by complexation with divalent metal ions and a second crosslinking structure formed by acetalization with aldehyde groups;
wherein the porous polymer support may be any one selected from the group consisting of polysulfone, polyethersulfone, polyacrylonitrile, polyamide, polyimide, polyetherimide, polyetherether ketone, polyvinylidene fluoride, cellulose acetate and cellulose triacetate.

2. The double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane according to claim 1 , wherein the divalent metal ion may be any one selected from the group consisting of Ca 2+ , Mg 2+ , Cu 2+ , Zn 2+ , Fe 2+ , Mn 2+ , Co 2+ , Ni 2+ , Sn 2+ and Ti 2+ .

3. The double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane according to claim 1 , wherein the sodium alginate/polyvinyl alcohol blend comprises 20-90 wt % of sodium alginate and 10-80 wt % of polyvinyl alcohol.

4. The double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane according to claim 1 , wherein the coating layer of sodium alginate/polyvinyl alcohol blend has a thickness of 0.85-1 μm.

5. A method for preparing a double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane of claim 1 , comprising the steps of:
I) coating a porous polymer support with an aqueous solution of sodium alginate/polyvinyl alcohol to form a composite membrane on the support;
II) dipping the resultant composite membrane into a solution containing divalent metal ions to carry out primary crosslinking; and
III) washing the primarily crosslinked composite membrane, and then dipping it into an aqueous glutaraldehyde solution to carry out secondary crosslinking;
wherein the porous polymer support may be any one selected from the group consisting of polysulfone, polyethersulfone, polyacrylonitrile, polyamide, polyimide, polyetherimide, polyetherether ketone, polyvinylidene fluoride, cellulose acetate and cellulose triacetate.

6. The method for preparing a double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane according to claim 5 , wherein the aqueous solution of sodium alginate/polyvinyl alcohol blend has a concentration of 0.1-0.5 wt %.

7. The method for preparing a double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane according to claim 5 , wherein the primary crosslinking is carried out for 10-220 minutes.

8. A spirally wound type membrane module comprising the double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane as defined in claim 1 .

9. A water treatment system comprising the spirally wound type membrane module as defined in claim 8 .

10. A double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane, comprising:
a porous polymer support; and
a sodium alginate/polyvinyl alcohol blend coating layer formed on the porous polymer support and having a first crosslinking structure formed by complexation with divalent metal ions and a second crosslinking structure formed by acetalization with aldehyde groups;
wherein the sodium alginate/polyvinyl alcohol blend comprises 20-90 wt % of sodium alginate and 10-80 wt % of polyvinyl alcohol.

11. The double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane according to claim 10 , wherein the divalent metal ion may be any one selected from the group consisting of Ca 2+ , Mg 2+ , Cu 2+ , Zn 2+ , Fe 2+ , Mn 2+ , Co 2+ , Ni 2+ , Sn 2+ and Ti 2+ .

12. The double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane according to claim 10 , wherein the coating layer of sodium alginate/polyvinyl alcohol blend has a thickness of 0.85-1 μm.

13. A method for preparing a double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane of claim 10 , comprising the steps of:
I) coating a porous polymer support with an aqueous solution of sodium alginate/polyvinyl alcohol to form a composite membrane on the support;
II) dipping the resultant composite membrane into a solution containing divalent metal ions to carry out primary crosslinking; and
III) washing the primarily crosslinked composite membrane, and then dipping it into an aqueous glutaraldehyde solution to carry out secondary crosslinking;
wherein the sodium alginate/polyvinyl alcohol blend comprises 20-90 wt % of sodium alginate and 10-80 wt % of polyvinyl alcohol.

14. The method for preparing a double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane according to claim 13 , wherein the aqueous solution of sodium alginate/polyvinyl alcohol blend has a concentration of 0.1-0.5 wt %.

15. The method for preparing a double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane according to claim 13 , wherein the primary crosslinking is carried out for 10-220 minutes.

16. A spirally wound type membrane module comprising the double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane as defined in claim 10 .

17. A water treatment system comprising the spirally wound type membrane module as defined in claim 16 .

18. A double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane, comprising:
a porous polymer support; and
a sodium alginate/polyvinyl alcohol blend coating layer formed on the porous polymer support and having a first crosslinking structure formed by complexation with divalent metal ions and a second crosslinking structure formed by acetalization with aldehyde groups;
wherein the coating layer of sodium alginate/polyvinyl alcohol blend has a thickness of 0.85-1 μm.

19. The double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane according to claim 18 , wherein the divalent metal ion may be any one selected from the group consisting of Ca 2+ , Mg 2+ , Cu 2+ , Zn 2+ , Fe 2+ , Mn 2+ , Co 2+ , Ni 2+ , Sn 2+ and Ti 2+ .

20. The double crosslinked sodium alginate/polyvinyl alcohol composite nanofiltration membrane according to claim 18 , wherein the sodium alginate/polyvinyl alcohol blend comprises 20-90 wt % of sodium alginate and 10-80 wt % of polyvinyl alcohol.

Assignees

• Korea Res Inst Chemical Tech

Inventors

• Bano Saira
• Mahmood Asif
• Kim Seong-Joong
• Lee Kew Ho

Classifications

• B01D2323/30

  Cross-linking · CPC title

• B01D71/08

  Polysaccharides · CPC title

• C02F1/442

  by nanofiltration · CPC title

• B01D61/027

  Nanofiltration · CPC title

• B01D67/0006

  by chemical reactions (in-situ polymerisation, polycondensation, cross-linking or reaction for manufacturing composite membranes B01D69/125) · CPC title