Semi-constrained bone screw and insertion instrument

Patent metadata

Field	Value
Publication number	US-10426534-B2
Application number	US-201615332225-A
Country	US
Kind code	B2
Filing date	Oct 24, 2016
Priority date	Oct 23, 2015
Publication date	Oct 1, 2019
Grant date	Oct 1, 2019

Abstract

A bone screw for attaching a spinal prosthetic or bone plate to bone includes a tubular body having open proximal and distal ends. The open proximal and distal ends define a passageway therethrough. A shaft is insertable into the passageway and includes a distal tip that extends beyond the open distal end. The shaft is insertable through a lumen of a head of the bone screw. A gap is defined between a distal surface of the head and a proximal end of the tubular body. The shaft is rotationally fixed with the tubular body and the head. The head is repositionable with respect to the shaft such that an acute angle is defined between the head and a longitudinal axis of the shaft.

First claim

What is claimed is:

1. A bone screw comprising:
a tubular body defining a first longitudinal axis and having open proximal and distal ends defining a passageway therethrough;
a helical thread circumscribing an outer surface of the tubular body;
a head having a lumen extending therethrough, wherein a proximal opening of the lumen has a diameter greater than a diameter of a distal opening of the lumen, and a portion of an interior surface of the lumen tapers inwardly toward the distal opening of the lumen; and
a shaft slidably insertable through the lumen of the head and the passageway of the tubular body and into engagement therewith to rotatably fix the shaft relative to the tubular body, wherein a distal portion of the shaft is disposed distal of the distal end of the tubular body, wherein a proximal portion of the shaft is flared outwardly and has a maximum diameter greater than a maximum diameter of the distal portion of the shaft and greater than the diameter of the distal opening of the lumen of the head, and a portion of an exterior surface of the shaft tapers inwardly toward the distal portion of the shaft and is configured to at least partially contact the tapered interior surface of the lumen of the head when the shaft is assembled to the head, the shaft defining a second longitudinal axis, wherein the shaft couples the head to the tubular body such that a gap is defined between a distal surface of the head and the open proximal end of the tubular body, the head repositionable with respect to the first longitudinal axis of the tubular body and the second longitudinal axis of the shaft, wherein the shaft is configured to rotatably couple the tubular body to the head such that rotation of the head effectuates a corresponding rotation of the tubular body.

2. The bone screw of claim 1 , wherein the head is configured to define an acute angle with respect to the second longitudinal axis of the shaft.

3. The bone screw of claim 1 , wherein the passageway of the tubular body defines a proximal cavity having a first diameter and a distal cavity having a second diameter less than the first diameter.

4. The bone screw of claim 3 , wherein the shaft has a proximal body portion and a distal body portion, the proximal body portion configured for insertion into the proximal cavity of the tubular body and the distal body portion configured for insertion into the distal cavity of the tubular body.

5. The bone screw of claim 4 , wherein the proximal body portion of the shaft includes a hexagonal configuration that is complementary to a hexagonal configuration of the proximal cavity of the tubular body thereby inhibiting relative rotation between the shaft and the tubular body.

6. The bone screw of claim 4 , wherein the shaft includes a neck portion distal of the distal body portion and a tip located distally of the neck portion, the open distal end of the tubular body sized to receive the neck portion.

7. The bone screw of claim 6 , wherein the tip is pointed for engaging bone.

8. The bone screw of claim 6 , wherein the neck portion of the shaft has an outer diameter less than an outer diameter of the distal body portion and the tip of the shaft such that the neck portion is retained in a channel of the open distal end of the tubular body thereby inhibiting relative axial movement between the shaft and the tubular body.

9. The bone screw of claim 1 , wherein the lumen of the head is configured for releasably engaging a driving tool.

10. The bone screw of claim 9 , wherein a distal portion of the driving tool is attachable to fingers of the flared portion of the shaft.

11. The bone screw of claim 1 , wherein a portion of an interior surface of the lumen of the head at the distal opening tapers outwardly to increase an angular range of the head relative to the shaft.

12. The bone screw of claim 1 , wherein a distal region of the tubular body includes one or more slits extending proximally from the open distal end such that the distal region of the tubular body is expandable to allow the shaft to be inserted through the open distal end.

13. A system for securing spinal fixation devices, the system comprising:
the bone screw of claim 1 ; and
a driving tool including:
an elongate shaft having a proximal portion and a distal portion;
a handle extending from the proximal portion of the elongate shaft;
a driving bit extending from the distal portion of the elongate shaft, the driving bit having a hexagonal configuration on an outer surface thereof, the driving bit defining a cavity therein.

14. The system of claim 13 , wherein the driving bit has a diameter that is less than a diameter of the elongate shaft.

15. The system of claim 13 , wherein the hexagonal configuration of the driving bit is complementary to a hexagonal configuration of the lumen of the head of the bone screw to enable selective rotation of the bone screw.

16. The system of claim 14 , wherein the flared proximal portion of the shaft of the bone screw includes fingers that are selectively attachable with the cavity of the driving bit.

17. The system of claim 16 , wherein the cavity of the driving bit defines a groove therein, the fingers of the flared portion being selectively receivable in the groove to axially fix the bone screw to the driving tool.

18. A method of performing a spinal procedure, comprising:
attaching the bone screw of claim 1 to a driving tool;
rotating the driving tool; and
fastening the bone screw into a bony structure.

19. The method of claim 18 , wherein attaching the bone screw to the driving tool includes the driving tool with an elongate shaft having a proximal portion and a distal portion and a driving bit extending from the distal portion of the elongate shaft, the driving bit having a hexagonal configuration on an outer surface thereof and defining a cavity therein.

20. The method of claim 19 , further comprising:
positioning the head of the bone screw to define an acute angle with respect to the second longitudinal axis of the shaft of the bone screw.

21. The method of claim 18 , further comprising:
inserting fingers of the flared proximal portion of the shaft into a groove defined in the cavity of the driving bit; and
advancing the driving tool distally until the fingers are selectively and releasably coupled in the groove to axially fix the bone screw to the driving tool.

22. A bone screw comprising:
a tubular body defining a first longitudinal axis and having open proximal and distal ends defining a passageway therethrough;
a helical thread circumscribing an outer surface of the tubular body;
a head having a lumen extending therethrough; and
a shaft slidably insertable through the lumen of the head and the passageway of the tubular body and into engagement therewith to rotatably fix the shaft relative to the tubular body, wherein a portion of the shaft is disposed distal of the distal end of the tubular body, the shaft defining a second longitudinal axis, wherein the shaft couples the head to the tubular body such that a gap is defined between a distal surface of the head and the open proximal end of the tubular body, the head repositionable with respect to the first longitudinal axis of the tubular body and the second longitudinal axis of the shaft, wherein the shaft is configured to rotatably couple the tubular body to the head such that rotation of the head effectuates a corresponding rotation of the tubular body,
wherein the passageway of the tubular body defines a prox

Assignees

• K2M Inc

Inventors

• Wallenstein Todd
• Carnes Megan
• Donohoe John

Classifications

• A61B17/8615

  at the central region of the screw head · CPC title

• A61B17/8685

  comprising multiple separate parts · CPC title

• A61B2017/564

  Methods for bone or joint treatment · CPC title

• A61B17/8635

  Tips of screws · CPC title

• A61B17/7082

  for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws · CPC title