Automatic smart transfer switch for energy generation systems

Patent metadata

Field	Value
Publication number	US-10424933-B2
Application number	US-201615281039-A
Country	US
Kind code	B2
Filing date	Sep 29, 2016
Priority date	Aug 10, 2016
Publication date	Sep 24, 2019
Grant date	Sep 24, 2019

Abstract

Embodiments disclose solar energy generation systems with automatic smart transfer switches. An energy generation system includes an array of PV modules, a PV inverter coupled to the array of PV modules, and a battery pack configured to store DC power from the PV modules and output the stored DC power. The energy generation system can further include a storage inverter/hybrid inverter PCS coupled to the battery pack, and an automatic smart transfer switch configured to select between an AC grid and the storage inverter/hybrid inverter PCS for outputting to a main electrical panel, where the automatic smart transfer switch is configured so that in a first position, the AC grid is coupled to the main electrical panel, and in a second position, both the storage inverter is coupled to the main electrical panel.

First claim

What is claimed is:

1. An energy generation system, comprising:
an array of photovoltaic (PV) modules for generating direct current (DC) power;
a PV inverter coupled to the array of PV modules, the PV inverter is configured to convert the generated DC power to alternating current (AC) power and output the converted AC power;
a battery pack configured to store DC power and output the stored DC power;
a storage inverter coupled to the battery pack, the storage inverter is configured to convert the outputted stored DC power to AC power and output the converted AC power;
an automatic smart transfer switch configured to select between an AC grid and the storage inverter for outputting to a main electrical panel, wherein the automatic smart transfer switch is configured so that in a first position, the AC grid is coupled to the main electrical panel and the PV inverter is disconnected from the main electrical panel, and in a second position, both the storage inverter is coupled to the main electrical panel; and
an AC output line coupled between the storage inverter and the AC grid that bypasses the automatic smart transfer switch.

2. The energy generation system of claim 1 , wherein the automatic smart transfer switch is configured to be in the first position when AC power from the AC grid is available, and automatically transfer to the second position in response to a loss of AC power from the AC grid.

3. The energy generation system of claim 1 , wherein the automatic smart transfer switch is configured to be in the second position when AC power from the AC grid is available and automatically transfer to the first position in response to a loss of AC power from the AC grid.

4. The energy generation system of claim 3 , wherein the automatic smart transfer switch is powered by AC power from the AC grid.

5. The energy generation system of claim 3 , wherein the automatic smart transfer switch is powered by AC power from the PV inverter.

6. The energy generation system of claim 1 , wherein the automatic smart transfer switch electrically isolates the PV inverter and the storage inverter when the automatic smart transfer switch is in the first position.

7. The energy generation system of claim 1 , wherein the main panel includes connections for an entire set of loads at a customer site, wherein the entire set of loads at the customer site includes on-site loads and back-up loads.

8. The energy generation system of claim 1 , wherein the automatic smart transfer switch is disconnected from the AC grid when the automatic smart transfer switch is in the second position.

9. The energy generation system of claim 1 , further comprising:
a sensor configured to detect a presence of voltage, frequency, or power from the AC grid; and
a controller coupled to the sensor and the automatic smart transfer switch.

10. The energy generation system of claim 9 , wherein the controller is configured to operate the automatic smart transfer switch in the first position when the sensor detects that power from the AC grid is present and to transition the automatic smart transfer switch to the second position when the sensor detects that power from the AC grid no longer present.

11. An energy generation system, comprising:
an array of photovoltaic (PV) modules for generating direct current (DC) power;
a battery pack configured to store DC power and output the stored DC power;
a hybrid PV inverter power control system (PCS) coupled to the array of PV modules and the battery pack, the hybrid PV inverter is configured to convert the DC power from the array of PV modules and the battery pack to alternating current (AC) power and output the converted AC power;
an automatic smart transfer switch configured to select between an AC grid and the hybrid PV inverter PCS for outputting to a main panel, wherein the automatic smart transfer switch is configured so that in a first position, the AC grid is coupled to the main panel and the PV inverter is disconnected from the main electrical panel, and in a second position, the PV inverter PCS is coupled to the main panel; and
an AC output line coupled between the hybrid PV inverter and the AC grid that bypasses the automatic smart transfer switch.

12. The energy generation system of claim 11 , wherein the automatic smart transfer switch is configured to be in the first position when AC power from the AC grid is available, and automatically transfer to the second position in response to a loss of AC power from the AC grid.

13. The energy generation system of claim 11 , wherein the automatic smart transfer switch is configured to be in the second position when AC power from the AC grid is available, and automatically transfer to the first position in response to a loss of AC power from the AC grid.

14. The energy generation system of claim 13 , wherein the automatic smart transfer switch is powered by AC power from the AC grid.

15. The energy generation system of claim 13 , wherein the automatic smart transfer switch is powered by AC power from the hybrid PV inverter PCS.

16. The energy generation system of claim 11 , wherein the automatic smart transfer switch bypasses the hybrid PV inverter PCS when the automatic smart transfer switch is in the first position.

17. The energy generation system of claim 11 , wherein the main panel includes connections for an entire set of loads at a customer site, wherein the entire set of loads at the customer site includes on-site loads and back-up loads.

18. The energy generation system of claim 11 , wherein the automatic smart transfer switch is disconnected from the AC grid when the automatic smart transfer switch is in the second position.

19. The energy generation system of claim 11 , further comprising:
a sensor configured to detect a presence of voltage, frequency, or power from the AC grid; and
a controller coupled to the sensor and the automatic smart transfer switch.

20. The energy generation system of claim 19 , wherein the controller is configured to operate the automatic smart transfer switch in the first position when the sensor detects that power from the AC grid is present and to transition the automatic smart transfer switch to the second position when the sensor detects that power from the AC grid no longer present.

Assignees

• Solarcity Corp
• Tesla Inc

Inventors

• Narla Sandeep
• Lutkus Andrew Russell

Classifications

• H02J2101/24

  Photovoltaics · CPC title

• Y02E70/30

  Systems combining energy storage with energy generation of non-fossil origin · CPC title

• H02J3/28

  Arrangements for balancing of the load in networks by storage of energy · CPC title

• H02S10/20

  Systems characterised by their energy storage means (H02S40/38 takes precedence) · CPC title

• Y02E10/563

  Cross-Sectional Technologies · mapped topic