Composite anode active material, lithium battery including the same, and method of preparing the composite anode active material

Patent metadata

Field	Value
Publication number	US-10424783-B2
Application number	US-201615255310-A
Country	US
Kind code	B2
Filing date	Sep 2, 2016
Priority date	Sep 3, 2015
Publication date	Sep 24, 2019
Grant date	Sep 24, 2019

Abstract

A composite anode active material includes a metallic core alloyable with lithium, and a coating layer on the metallic core, the coating layer including lithium fluoride (LiF) nanoparticles and a carbonaceous material.

First claim

What is claimed is:

1. A composite anode active material, comprising:
a metallic core alloyable with lithium; and
a coating layer on the metallic core, the coating layer including lithium fluoride (LiF) nanoparticles directly on the metallic core and a carbonaceous material directly on the metallic core, wherein:
the LiF nanoparticles include primary particles having an average particle size in a range of about 10 nm to about 900 nm, and
the metallic core includes a silicon-based alloy represented by Formula 1:
x Si- y Fe- z M  [Formula 1]

wherein, in Formula 1,
50≤x≤90, 5≤y≤30, 5≤z≤30, x+y+z=100; and
M is at least one selected from carbon (C), aluminum (Al), titanium (Ti), chromium (Cr), manganese (Mn), cobalt (Co), nickel (Ni), magnesium (Mg), copper (Cu), sulfur (S), selenium (Se), tellurium (Te), tin (Sn), indium (In), gallium (Ga), germanium (Ge), arsenic (As), lead (Pb), palladium (Pd), bismuth (Bi), zinc (Zn), tungsten (W), and silver (Ag).

2. The composite anode active material as claimed in claim 1 , wherein the carbonaceous material includes at least one of graphite, a carbon nanotube, a carbon nanofiber, a carbon nanorod, a carbon nanoribbon, graphene, soft carbon, hard carbon, meso-phase pitch carbide, and sintered cork.

3. The composite anode active material as claimed in claim 1 , wherein the metallic core including the silicon-based alloy has an average particle diameter D50 in a range of about 0.3 μm to about 20 μm.

4. The composite anode active material as claimed in claim 1 , wherein the LiF nanoparticles are present in an amount ranging from about 0.1 parts by weight to about 7.0 parts by weight based on 100 parts by weight of the metallic core.

5. The composite anode active material as claimed in claim 1 , wherein the carbonaceous material is present in an amount ranging from about 1.0 part by weight to about 30 parts by weight based on 100 parts by weight of the metallic core.

6. A lithium battery, comprising:
a cathode including a cathode active material;
an anode including the composite anode active material according to claim 1 ; and
an electrolyte disposed between the cathode and the anode.

7. A method of preparing the composite anode active material of claim 1 , the method comprising:
mixing the lithium fluoride (LiF) nanoparticles and the metallic core alloyable with lithium to obtain a mixture thereof; and
adding the carbonaceous material to the mixture to coat the metallic core with the carbonaceous material and the LiF nanoparticles through mechanical processing and heat treating.

8. The method as claimed in claim 7 , wherein the mechanical processing includes a milling process or a mechanofusion process.

9. The method as claimed in claim 7 , wherein the heat treating is performed at a temperature in a range of about 300° C. to about 700° C. in air or in an oxygen atmosphere.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Eom Hyeri
• Lee Sora
• Shin Changsu
• Jeong Chang Ui

Classifications

• H01M4/366 Primary

  as layered products · CPC title

• H01M4/582

  Halogenides · CPC title

• H01M4/386

  Silicon or alloys based on silicon · CPC title

• H01M4/625

  Carbon or graphite · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title