Controlling a controllably conductive device based on zero-crossing detection

Patent metadata

Field	Value
Publication number	US-10424451-B2
Application number	US-201815997328-A
Country	US
Kind code	B2
Filing date	Jun 4, 2018
Priority date	Oct 4, 2013
Publication date	Sep 24, 2019
Grant date	Sep 24, 2019

Abstract

A load control device may control power delivered to an electrical load from an AC power source. The load control device may include a controllably conductive device adapted to be coupled in series electrical connection between the AC power source and the electrical load, a zero-cross detect circuit configured to generate a zero-cross signal representative of the zero-crossings of an AC voltage. The zero-cross signal may be characterized by pulses occurring in time with the zero-crossings of the AC voltage. The load control device may include a control circuit operatively coupled to the controllably conductive device and the zero cross detect circuit. The control circuit may be configured to identify a rising-edge time and a falling-edge time of one of the pulses of the zero-cross signal, and may control a conductive state of the controllably conductive device based on the rising-edge time and the falling-edge time of the pulse.

First claim

What is claimed:

1. A load control device for controlling power delivered to an electrical load from an AC power source, the load control device comprising:
a controllably conductive device adapted to be coupled in electrical connection with the AC power source and the electrical load;
a zero-cross detect circuit configured to generate zero-cross signals, each representative of a zero-crossing of an AC voltage of the AC power source; and
a control circuit operatively coupled to the controllably conductive device and the zero-cross detect circuit and configured to:
receive from the zero-cross detect circuit a zero-cross signal representative of a zero-crossing of the AC voltage;
at a delay time following the received zero-cross signal, change a conductive state of the controllably conductive device;
determine whether the change in the conductive state of the controllably conductive device occurs within an error window, wherein the error window is based on the received zero-cross signal; and
adjust the delay time based upon determining that the change in the conductive state occurs within the error window.

2. The load control load control device of claim 1 ,
wherein to receive from the zero-cross detect circuit the zero-cross signal comprises to:
receive a pulse having a rising-edge time and a falling-edge time; and
determine a zero-cross time of the pulse based on the rising-edge time and the falling-edge time; and

wherein to change the conductive state of the controllably conductive device at the delay time following the received zero-cross signal comprises to change the conductive state of the controllably conductive device at the delay time following the zero-cross time.

3. The load control device of claim 1 ,
wherein the load control device further comprises a closure detector adapted to be coupled in electrical connection between the controllably conductive device and the electrical load, and configured to generate a closure signal when detecting closure of the controllably conductive device; and
wherein to determine whether the change in the conductive state of the controllably conductive device occurs within the error window further comprises to:
based in part on changing the conductive state of the controllably conductive device, receive from the closure detector a closure signal; and
determine whether the received closure signal occurs within the error window.

4. The load control device of claim 1 ,
wherein the load control device further comprises a closure detector adapted to be coupled in electrical connection between the controllably conductive device and the electrical load, and configured to generate a closure signal when detecting closure of the controllably conductive device; and
wherein to adjust the delay time further comprises to:
control the controllably conductive device to a conductive state;
receive from the zero-cross detect circuit a second zero-cross signal;
based in part on controlling the controllably conductive device to the conductive state, receive from the closure detector a closure signal;
determine a time difference between the second zero-cross signal received from the zero-cross detect circuit and the closure signal received from the closure detector; and
adjust the delay time to an adjusted delay time based on the time difference.

5. The load control device of claim 1 ,
wherein the load control device further comprises a closure detector adapted to be coupled in electrical connection between the controllably conductive device and the electrical load, and configured to generate a closure signal when detecting closure of the controllably conductive device; and
wherein to adjust the delay time further comprises to adjust the delay time to an adjusted delay time based on a difference between a second zero-cross signal received from the zero-cross detect circuit and a closure signal received from the closure detector.

6. The load control device of claim 5 , wherein the control circuit is further configured to:
receive from the zero-cross detect circuit a third zero-cross signal; and
at the adjusted delay time following the received third zero-cross signal, change a conductive state of the controllably conductive device.

7. The load control device of claim 6 , wherein to adjust the delay time to the adjusted delay time further comprises to adjust the delay time to the adjusted time delay based on an amount of time the controllably conductive device may bounce before becoming steadily closed.

8. The load control device of claim 5 , wherein the control circuit is further configured to:
receive from the zero-cross detect circuit a third zero-cross signal;
at the adjusted time delay following the received third zero-cross signal, control the controllably conductive device to the conductive state and receive from the closure detector a second closure signal;
receive from the zero-cross detect circuit a fourth zero-cross signal; and
determine a second time difference between the fourth zero-cross signal received from the zero-cross detect circuit and the second closure signal received from the closure detector.

9. The load control device of claim 8 , wherein the control circuit is further configured to:
based on the second time difference, further adjust the adjusted delay time; and
use the further adjusted delay time to control the controllably conductive device.

10. The load control device of claim 9 , wherein the control circuit is further configured to:
receive from the zero-cross detect circuit a fifth zero-cross signal; and
at the further adjusted time delay following the received fifth zero-cross signal, control the controllably conductive device.

11. The load control device of claim 9 , wherein the control circuit is further configured to:
compare the second time difference to a range; and
further adjust the adjusted delay time based on the second time difference being outside the range.

12. The load control device of claim 1 , wherein the error window is between a first half cycle of the AC voltage of the AC power source and a subsequent second half cycle of the AC voltage of the AC power source.

13. A load control device for controlling power delivered to an electrical load from an AC power source, the load control device comprising:
a controllably conductive device adapted to be coupled in electrical connection with the AC power source and the electrical load;
a zero-cross detect circuit configured to generate zero-cross signals, each representative of a zero-crossing of an AC voltage of the AC power source;
a closure detector configured to generate a closure signal when detecting closure of the controllably conductive device; and
a control circuit operatively coupled to the controllably conductive device, the zero-cross detect circuit, and the closure detector, the control circuit configured to:
receive from the zero-cross detect circuit a first zero-cross signal representative of a zero-crossing of the AC voltage;
at a delay time following the received first zero-cross signal, change a conductive state of the controllably conductive device;
based in part on changing the conductive state of the controllably conductive device, receive from the closure detector a closure signal;
determine whether the received closure signal occurs within an error window, wherein the error window is based on the first zero-cross signal generated by the zero-cross detect circuit;
based on determining that the received closure signal occurs within the error window, adjust the delay time, wherein to adjust the delay time comprises to:
receive from the zero-cross detect circ

Assignees

• Lutron Electronics Co
• Lutron Tech Co Llc

Inventors

• Lenig Robert W
• Sizemore Michael
• Thaler Joshua W
• Macadam Russell L

Classifications

• H01H47/18 Primary

  for introducing delay in the operation of the relay (short-circuited conducting sleeves, bands or discs H01H50/46) · CPC title

• H01H9/56

  for ensuring operation of the switch at a predetermined point in the AC cycle · CPC title