Pyrotechnic disconnect with arc splitter plates

Patent metadata

Field	Value
Publication number	US-10424448-B2
Application number	US-201615016202-A
Country	US
Kind code	B2
Filing date	Feb 4, 2016
Priority date	Feb 4, 2016
Publication date	Sep 24, 2019
Grant date	Sep 24, 2019

Abstract

A pyrotechnic disconnect comprises: a housing with at least a combustion chamber therein; a pyrotechnic charge in the combustion chamber; a busbar covering an opening of the combustion chamber, the busbar configured to be severed by activation of the pyrotechnic charge; and arc splitter plates arranged in the housing on an opposite side of the busbar from the combustion chamber.

First claim

What is claimed is:

1. A pyrotechnic disconnect comprising:
a housing having an upper body and a lower body, the upper body including a combustion chamber therein;
a pyrotechnic charge in the combustion chamber;
a busbar residing between the upper body and the lower body, the busbar having a first end portion, a second end portion, and a swingable portion, the swingable portion located between the first end portion and the second end portion, having a severable end coupled to the first end portion and located adjacent the combustion chamber, and having a hinged end coupled to the second end portion;
a plurality of arc splitter plates arranged in the lower body and spaced apart vertically with first ends of the plurality of arc splitter plates forming a circular shape, wherein:
prior to discharge of the pyrotechnic charge, the busbar is configured to conduct electricity; and
during discharge of the pyrotechnic charge, the severable end is severed from the first end portion and the swingable portion swings about the hinged end such that the severable end follows a circular path that is approximately equidistant from the circular shape of the first ends of the plurality of arc splitter plates; and

a first exhaust port formed in the lower body of the housing, the first exhaust port configured to allow gas generated by discharge of the pyrotechnic charge to escape the housing; and
a filter covering the first exhaust port.

2. The pyrotechnic disconnect of claim 1 , wherein the arc splitter plates comprise a ferrous material.

3. The pyrotechnic disconnect of claim 1 , wherein each of the arc splitter plates has a cutout facing toward the severable end during discharge of the pyrotechnic charge.

4. The pyrotechnic disconnect of claim 3 , wherein the cutout is essentially U-shaped.

5. The pyrotechnic disconnect of claim 1 , wherein the arc splitter plates are arranged in a stack.

6. The pyrotechnic disconnect of claim 1 , further comprising a second exhaust port formed in a wall of the lower body of the housing.

7. The pyrotechnic disconnect of claim 1 , wherein the first exhaust port is positioned on an opposite side of the arc splitter plates from the busbar.

8. The pyrotechnic disconnect of claim 7 , further comprising a second exhaust port formed the lower body of the housing, wherein the second exhaust port is positioned on a same side of the arc splitter plates as the busbar.

9. The pyrotechnic disconnect of claim 1 , wherein the first exhaust port comprises a grating in a wall of the housing.

10. The pyrotechnic disconnect of claim 1 , wherein the pyrotechnic charge comprises an initiator charge and a gas generator charge.

11. The pyrotechnic disconnect of claim 1 , wherein the pyrotechnic charge comprises a primary charge and a secondary charge, each of the primary and secondary charges comprising at least one selected from the group consisting of zirconium potassium perchlorate, zirconium tungsten potassium perchlorate, zirconium hydride potassium perchlorate, titanium potassium perchlorate, titanium hydride potassium perchlorate, boron potassium nitrate, black powder, and combinations thereof.

12. The pyrotechnic disconnect of claim 1 , wherein the housing comprises at least a portion overmolded onto the arc splitter plates.

13. The pyrotechnic disconnect of claim 1 , wherein the severable end is a weak point in the busbar.

14. The pyrotechnic disconnect of claim 1 , wherein the combustion chamber is flared toward the busbar.

15. The pyrotechnic disconnect of claim 1 , wherein the upper body and the lower body clamp around the busbar.

16. The pyrotechnic disconnect of claim 13 , wherein the weak point comprises a notch in the busbar.

17. pyrotechnic disconnect of claim 16 , wherein the notch has a V-shape.

18. The pyrotechnic disconnect of claim 13 , wherein the weak point comprises a soldered, brazed or welded joint.

Assignees

• Tesla Motors Inc
• Tesla Inc

Inventors

• Goldman Mark
• Cortes Jeff
• Reichbach Jeffrey G

Classifications

• H01H9/36

  Metal parts · CPC title

• H01H39/00

  Switching devices actuated by an explosion produced within the device and initiated by an electric current · CPC title

• H01H39/006 Primary

  Opening by severing a conductor · CPC title

• H01H9/342

  Venting arrangements for arc chutes · CPC title