Push-pull compressor having ultra-high efficiency for cryocoolers or other systems

Patent metadata

Field	Value
Publication number	US-10422329-B2
Application number	US-201715676808-A
Country	US
Kind code	B2
Filing date	Aug 14, 2017
Priority date	Aug 14, 2017
Publication date	Sep 24, 2019
Grant date	Sep 24, 2019

Abstract

A method includes generating a first varying electromagnetic field using a first voice coil of a first actuator. The method also includes repeatedly attracting and repelling a first magnet of the first actuator based on the first varying electromagnetic field. The first voice coil is connected to a first piston of a compressor, and the first magnet is connected to an opposing second piston of the compressor. Attracting the first magnet narrows a space between the pistons, and repelling the first magnet enlarges the space between the pistons. The method may further include generating a second varying electromagnetic field using a second voice coil of a second actuator and repeatedly attracting and repelling a second magnet of the second actuator based on the second varying electromagnetic field. The second voice coil may be connected to the second piston, and the second magnet may be connected to the first piston.

First claim

What is claimed is:

1. An apparatus comprising:
a compressor configured to compress a fluid, the compressor including:
a first piston and an opposing second piston, the first and second pistons configured to move inward to narrow a space therebetween and to move outward to enlarge the space therebetween; and
a first voice coil actuator configured to cause movement of the pistons, the first voice coil actuator comprising a first voice coil and a first magnet, the first voice coil configured to attract and repel the first magnet;
wherein the first voice coil is connected to the first piston and the first magnet is connected to the second piston.

2. The apparatus of claim 1 , wherein the first voice coil is configured to generate a first varying electromagnetic field that repeatedly attracts and then repels the first magnet during multiple compression cycles.

3. The apparatus of claim 2 , wherein:
attraction of the first magnet to the first voice coil pulls the first and second pistons inward; and
repelling of the first magnet from the first voice coil pushes the first and second pistons outward.

4. The apparatus of claim 1 , wherein the compressor further comprises:
a second voice coil actuator configured to cause movement of the first and second pistons, the second voice coil actuator comprising a second voice coil and a second magnet, the second voice coil configured to attract and repel the second magnet;
wherein the second voice coil is connected to the second piston and the second magnet is connected to the first piston.

5. The apparatus of claim 4 , wherein the magnets and the voice coils are embedded within, mounted on, or coupled to projections extending from the first and second pistons.

6. The apparatus of claim 4 , wherein:
the magnets are embedded within, mounted on, or coupled to the pistons; and the voice coils are embedded within, mounted on, or coupled to projections extending from the first and second pistons.

7. The apparatus of claim 1 , wherein the first voice coil actuator is configured to apply equal and opposite forces on or against the first and second pistons.

8. The apparatus of claim 1 , wherein the compressor further comprises at least one trim weight coupled to one or more of the first and second pistons, each trim weight configured to change a resonance of a total mass of one side of the compressor.

9. The apparatus of claim 1 , wherein the compressor further comprises:
at least one first spring or flexure bearing configured to support and allow linear movement of the first piston; and
at least one second spring or flexure bearing configured to support and allow linear movement of the second piston.

10. A cryocooler comprising:
a compressor configured to compress a fluid; and
an expander configured to allow the fluid to expand and generate cooling; wherein the compressor includes:
a first piston and an opposing second piston, the first and second pistons configured to move inward to narrow a space therebetween and to move outward to enlarge the space therebetween; and
a first voice coil actuator configured to cause movement of the pistons, the first voice coil actuator comprising a first voice coil and a first magnet, the first voice coil configured to attract and repel the first magnet;
wherein the first voice coil is connected to the first piston and the first magnet is connected to the second piston.

11. The cryocooler of claim 10 , wherein:
the first voice coil is configured to generate a first varying electromagnetic field that repeatedly attracts and then repels the first magnet during multiple compression cycles;
attraction of the first magnet to the first voice coil pulls the first and second pistons inward; and
repelling of the first magnet from the first voice coil pushes the first and second pistons outward.

12. The cryocooler of claim 10 , wherein the compressor further comprises:
a second voice coil actuator configured to cause movement of the first and second pistons, the second voice coil actuator comprising a second voice coil and a second magnet, the second voice coil configured to attract and repel the second magnet;
wherein the second voice coil is connected to the second piston and the second magnet is connected to the first piston.

13. The cryocooler of claim 12 , wherein the magnets and the voice coils are embedded within, mounted on, or coupled to projections extending from the first and second pistons.

14. The cryocooler of claim 12 , wherein:
the magnets are embedded within, mounted on, or coupled to the first and second pistons; and the voice coils are embedded within, mounted on, or coupled to projections extending from the pistons.

15. The cryocooler of claim 10 , wherein the first voice coil actuator is configured to apply equal and opposite forces on or against the first and second pistons.

16. The cryocooler of claim 10 , wherein the compressor further comprises at least one trim weight coupled to one or more of the first and second pistons, each trim weight configured to change a resonance of a total mass of one side of the compressor.

17. A method comprising:
generating a first varying electromagnetic field using a first voice coil of a first voice coil actuator;
repeatedly attracting and repelling a first magnet of the first voice coil actuator based on the first varying electromagnetic field;
wherein the first voice coil is connected to a first piston of a compressor and the first magnet is connected to an opposing second piston of the compressor; and
wherein attracting the first magnet narrows a space between the first and second pistons and repelling the first magnet enlarges the space between the first and second pistons.

18. The method of claim 17 , further comprising:
generating a second varying electromagnetic field using a second voice coil of a second voice coil actuator; and
repeatedly attracting and repelling a second magnet of the second voice coil actuator based on the second varying electromagnetic field;
wherein the second voice coil is connected to the second piston and the second magnet is connected to the first piston.

19. The method of claim 17 , wherein the first voice coil actuator is configured to apply equal and opposite forces on or against the first and second pistons.

20. The method of claim 17 , further comprising:
coupling at least one trim weight to one or more of the first and second pistons, each trim weight changing a resonance of a total mass of one side of the compressor.

Assignees

• Raytheon Co

Inventors

• Bullard Andrew L
• Conrad Theodore J

Classifications

• F04B35/04 Primary

  the means being electric · CPC title

• F04B17/03 Primary

  driven by electric motors · CPC title

• F25B9/06

  using expanders (F25B9/10 takes precedence) · CPC title

• F04B35/045

  using solenoids · CPC title

• F04B3/00

  Machines or pumps with pistons coacting within one cylinder, e.g. multi-stage · CPC title