Composite membranes comprising nanoparticles for liquid filtration

Patent metadata

Field	Value
Publication number	US-10421047-B2
Application number	US-201815887255-A
Country	US
Kind code	B2
Filing date	Feb 2, 2018
Priority date	Feb 6, 2017
Publication date	Sep 24, 2019
Grant date	Sep 24, 2019

Abstract

A filter membrane includes carbon nanotubes and carbon nitride nanoparticles. Inter-particle atomic interactions between the carbon nanotubes and the carbon nitride nanoparticles bind the carbon nanotubes and the carbon nitride nanoparticles together. A filter cartridge includes such a filter membrane disposed within an outer housing between a fluid inlet and a fluid outlet such that fluid passing through the outer housing between the fluid inlet and the fluid outlet passes through the filter membrane. Such filter membranes may be formed by dispersing carbon nanotubes and carbon nitride nanoparticles in a liquid to form a suspension, and passing the suspension through a filter to deposit the nanotubes and nanoparticles on the filter. Liquid may be filtered by causing the liquid to pass through such a filter membrane.

First claim

What is claimed is:

1. A filter membrane, comprising:
carbon nanotubes; and
carbon nitride nanoparticles;
wherein inter-particle atomic interactions between the carbon nanotubes and the carbon nitride nanoparticles bind the carbon nanotubes and the carbon nitride nanoparticles together.

2. The filter membrane of claim 1 , wherein the carbon nitride nanoparticles comprise CNx nanoparticles, wherein x is between 0.05 and 1.33, and wherein the carbon nitride nanoparticles comprise triazine rings.

3. The filter membrane of claim 2 , wherein the triazine rings comprise 1,3,5-triazine rings.

4. The filter membrane of claim 3 , wherein the inter-particle atomic interactions comprise pi-pi stacking interactions between aromatic rings in the carbon nanotubes and the carbon nitride nanoparticles.

5. The filter membrane of claim 4 , wherein the carbon nanotubes constitute between about 10% and about 90% by weight of the filter membrane.

6. The filter membrane of claim 5 , wherein the carbon nitride nanoparticles constitute between about 1% and about 90% by weight of the filter membrane.

7. The filter membrane of claim 6 , wherein the filter membrane consists essentially of the carbon nanotubes and the carbon nitride nanoparticles.

8. The filter membrane of claim 6 , wherein the filter membrane has a thickness of between about one micron (1 μm) and about fifty microns (50 μm).

9. The filter membrane of claim 6 , wherein the carbon nanotubes are cross-linked with one another.

10. The filter membrane of claim 1 , wherein the inter-particle atomic interactions comprise pi-pi stacking interactions between aromatic rings in the carbon nanotubes and the carbon nitride nanoparticles.

11. The filter membrane of claim 1 , wherein the carbon nanotubes constitute between about 10% and about 90% by weight of the filter membrane.

12. The filter membrane of claim 1 , wherein the carbon nitride nanoparticles constitute between about 10% and about 90% by weight of the filter membrane.

13. The filter membrane of claim 1 , wherein the filter membrane consists essentially of the carbon nanotubes and the carbon nitride nanoparticles.

14. The filter membrane of claim 1 , wherein the filter membrane has a thickness of between about one micron (1 μm) and about fifty microns (50 μm).

15. The filter membrane of claim 1 , wherein the carbon nanotubes are cross-linked with one another.

16. The filter membrane of any claim 1 , wherein the filter membrane is flexible.

17. A filter cartridge, comprising:
an outer housing;
a fluid inlet leading into the outer housing;
a fluid outlet leading out from the outer housing; and
a filter membrane disposed between the fluid inlet and the fluid outlet and located such that fluid passing through the outer housing between the fluid inlet and the fluid outlet passes through the filter membrane, the filter membrane comprising carbon nanotubes and carbon nitride nanoparticles, wherein inter-particle atomic interactions between the carbon nanotubes and the carbon nitride nanoparticles bind the carbon nanotubes and the carbon nitride nanoparticles together.

18. The filter cartridge of claim 17 , further comprising a porous or perforated tubular member disposed within the outer housing, and wherein the filter membrane is wrapped around the tubular member, one of the fluid inlet and the fluid outlet leads to a space within the outer housing outside the tubular member, and another of the fluid inlet and the fluid outlet leads to a space within the tubular member.

19. A method of making a filter membrane, comprising:
dispersing carbon nanotubes and carbon nitride nanoparticles in a liquid to form a suspension;
passing the suspension through a filter so as to deposit the carbon nanotubes and the carbon nitride nanoparticles on the filter and form a filter membrane on the filter, the filter membrane comprising the carbon nanotubes and the carbon nitride nanoparticles, wherein inter-particle atomic interactions between the carbon nanotubes and the carbon nitride nanoparticles bind the carbon nanotubes and the carbon nitride nanoparticles together.

20. A method of filtering a liquid, comprising passing the liquid through a filter membrane comprising carbon nanotubes and carbon nitride nanoparticles, wherein inter-particle atomic interactions between the carbon nanotubes and the carbon nitride nanoparticles bind the carbon nanotubes and the carbon nitride nanoparticles together.

Assignees

• Baker Hughes A Ge Co Llc

Inventors

• Ventura Darryl N
• Murugesan Sankaran
• Kuznetsov Oleksandr V
• Khabashesku Valery N
• Mazyar Oleg A

Classifications

• B01D67/0046

  by slurry techniques, e.g. die or slip-casting · CPC title

• B01D2323/30

  Cross-linking · CPC title

• B01D69/02

  characterised by their properties · CPC title

• B01D2325/04

  Characteristic thickness · CPC title

• C02F1/44

  by dialysis, osmosis or reverse osmosis {(general membrane separation processes B01D61/00, membrane modules B01D63/00, electrodialysis C02F1/4693, combination of membrane modules and bioreactors C02F3/1268)} · CPC title