System and method for syringe fluid fill verification and image recognition of power injector system features

Patent metadata

Field	Value
Publication number	US-10420902-B2
Application number	US-201615249667-A
Country	US
Kind code	B2
Filing date	Aug 29, 2016
Priority date	Aug 28, 2015
Publication date	Sep 24, 2019
Grant date	Sep 24, 2019

Abstract

A fluid injection system and a fluid verification system for confirming that a syringe, containing a fluid for injection, is fully filled with fluid and neither has free space (i.e., air) near the distal end thereof when the syringe is provided in an upright position nor contains air bubbles. Imaging processing techniques and systems are also provided to determine various injection parameters and to verify the type and certain properties of fluid that is present within a syringe.

First claim

The invention claimed is:

1. A syringe comprising:
a syringe barrel comprising a proximal end and a distal end wherein the distal end comprises an angled conical surface; and
a plunger slideably disposed in the syringe barrel or a closed end wall unitarily formed at the proximal end of a flexible sidewall of the syringe barrel, wherein the plunger or the closed end wall is configured to advance through the barrel to expel a fluid therefrom,
wherein the plunger or the closed end wall comprises a transparent or translucent material configured to transmit electromagnetic radiation from an electromagnetic radiation source therethrough such that at least a portion of the electromagnetic radiation is reflected off a surface of the syringe barrel toward the distal end of the syringe barrel and wherein the angled conical surface is configured to focus at least a portion of the reflected electromagnetic radiation to form an illuminated halo pattern around a circumference of a predetermined portion of the angled conical surface of the distal end of the syringe barrel when the syringe is filled with the fluid.

2. The syringe of claim 1 , wherein the syringe barrel is shaped such that when an interior volume of the syringe barrel is at least partially filled with air, at least one property of the illuminated halo pattern is different compared to when the syringe is completely filled with the fluid.

3. The syringe of claim 2 , wherein the at least one property comprises at least one of presence, size, shape, and brightness of the illuminated halo pattern.

4. The syringe of claim 1 , wherein the illuminated halo pattern is not visible when a percentage of a volume of air present in the distal end of the syringe is greater than about 15% of a volume of the distal end of the syringe having the angled conical surface.

5. The syringe of claim 1 , wherein the illuminated halo pattern is visible to an observer or to a sensor when the syringe is viewed from a side, a straight-on orientation, a tilted forward, or a tilted backward orientation.

6. The syringe of claim 1 , wherein the angled conical surface of the distal end of the syringe barrel has an angle of about 30 degrees to 60 degrees relative to a longitudinal axis of the syringe.

7. The syringe of claim 1 , wherein the electromagnetic radiation source comprises a light bulb, an LED bulb, a photon emitter, an infrared emitter, a laser, or ambient light.

8. The syringe of claim 1 , further comprising at least one reference line or marking formed on the angled conical surface of the distal end of the syringe barrel and extending around the circumference of the angled conical surface of the distal end of the syringe barrel.

9. The syringe of claim 8 , wherein the at least one reference line or marking is formed on the angled conical surface of the distal end of the syringe barrel by at least one of printing, overmolding, and etching.

10. The syringe of claim 8 , wherein a first reference line or marking of the at least one reference line or marking is configured to align with a first predetermined portion of the illuminated halo pattern if a first fluid fills the syringe and a second reference line or marking is configured to align with a second predetermined portion of the illuminated halo pattern if a second fluid is fills the syringe.

11. The syringe of claim 8 , wherein the at least one reference line or marking is configured to align with a predetermined portion of the illuminated halo pattern if a first fluid fills the syringe and is configured to be positioned away from the illuminated halo pattern if a second fluid fills the syringe.

12. The syringe of claim 1 , wherein the illuminated halo pattern is present when the volume of air present in the distal end of the syringe is less that about 15% of a volume of the distal end of the syringe having the angled conical surface but is not present when a percentage of a volume of air present in the distal end of the syringe is greater than about 15% of the volume of the distal end of the syringe having the angled conical surface.

13. The syringe of claim 1 , wherein the syringe is a rolling diaphragm syringe comprising the closed end wall at the proximal end of the flexible sidewall of the syringe barrel configured to advance through the syringe barrel to expel the fluid therefrom.

14. The syringe of claim 1 , wherein the electromagnetic radiation source is located at a distal end of a piston of a powered fluid injection device.

Assignees

• Bayer Healthcare Llc

Inventors

• Cowan Kevin P
• Spohn Michael A
• Mcdermott Michael
• Grubic Herbert M
• Phalen Henry

Classifications

• A61M5/1456

  with a replaceable reservoir comprising a piston rod to be moved into the reservoir, e.g. the piston rod is part of the removable reservoir · CPC title

• A61M5/31511

  Piston or piston-rod constructions, e.g. connection of piston with piston-rod (A61M5/5066 takes precedence) · CPC title

• A61M5/365 Primary

  Air detectors (A61M5/1684 takes precedence; in extracorporeal blood circuits A61M1/3626) · CPC title

• A61M5/14546

  Front-loading type injectors · CPC title

• A61M5/445

  the media being heated in the reservoir, e.g. warming bloodbags · CPC title