Binder composition for secondary batteries, electrode using the same, and lithium secondary battery

Patent metadata

Field	Value
Publication number	US-10418632-B2
Application number	US-201414904885-A
Country	US
Kind code	B2
Filing date	Aug 14, 2014
Priority date	Aug 19, 2013
Publication date	Sep 17, 2019
Grant date	Sep 17, 2019

Abstract

Disclosed is a binder composition for secondary batteries, wherein conjugated diene latex particles (A) having an average particle diameter of 50 nm or more and 200 nm or less and acrylic copolymer latex particles (B) having an average particle diameter of 300 nm or more and 700 nm or less are present as an independent phases, and the acrylic copolymer latex particles (B) are included in an amount of 1% to 30% by weight based on a mass of a solid. When the binder composition according to the present invention is applied to an electrode mixture and lithium secondary battery, superior binding force may be maintained between electrode materials and between an electrode material and a current collector, which suffer volume change during charge/discharge, and a secondary battery having superior initial capacity and efficiency may be provided. In addition, thickness increase and gas generation are decreased at high temperature and thus swelling is decreased, whereby a battery having enhanced safety may be provided.

First claim

The invention claimed is:

1. An electrode for secondary batteries, comprising:
a current collector; and
an electrode mixture directly disposed on the current collector, wherein the electrode mixture comprises a binder composition and an electrode active material,
wherein the binder composition comprises conjugated diene latex particles (A) having an average particle diameter of 50 nm or more and 200 nm or less and acrylic copolymer latex particles (B) having an average particle diameter of 300 nm or more and 700 nm or less are present as independent phases, and the acrylic copolymer latex particles (B) are comprised in an amount of 10% to 30% by weight based on a total weight of the binder composition,
wherein the conjugated diene latex particles (A) are prepared by polymerization of (a) a conjugated diene-based monomer in an amount of 35 percent by weight (wt %) to 75 wt %, (b) a vinyl-based monomer in an amount of 20 wt % to 60 wt %, and (c) an unsaturated carbonic acid-based monomer in an amount of 1 wt % to 5 wt %, based on a total amount of monomers for forming the conjugated diene latex particles (A),
wherein the acrylic copolymer latex particles (B) are prepared by polymerization of (a) a first (meth)acrylic ester-based monomer and a second (meth)acrylic ester-based monomer in an amount of 47 wt % to 80 wt %, (b) a vinyl-based monomer in an amount of 11 wt % to 52 wt %, and (c) an unsaturated carbonic acid-based monomer in an amount of 1 wt % to 10 wt %, based on a total amount of monomers for forming the acrylic copolymer latex particles (B),
wherein the conjugated diene-based monomer is 1,3-butadiene, isoprene, or a mixture thereof,
wherein the first and second (meth)acrylic ester-based monomers are selected from the group consisting of methylacrylate, ethylacrylate, prop ylacrylate, n-butylacrylate, n-ethylhexylacrylate, 2-ethylhexylacrylate, methylmethacrylate, ethylmethacrylate, propylmethacrylate, n-butylmethacrylate, n-hexylmethacrylate, n-ethylhexyl methacrylate, 2-ethylhexyl methacrylate, and glycidyl methacrylate,
wherein the first and second (meth)acrylic ester-based monomers are not the same monomers,
wherein the vinyl-based monomers of the conjugated diene latex particles (A) and the acrylic copolymer latex particles (B) are independently selected from the group consisting of styrene, α-methylstyrene, β-methylstyrene, p-t-butylstyrene and divinylbenzene,
wherein the unsaturated carbonic acid-based monomers of the conjugated diene latex particles (A) and the acrylic copolymer latex particles (B) are independently selected from the group consisting of maleic acid, fumaric acid, methacrylic acid, acrylic acid, glutaric acid, itaconic acid, crotonic acid, isocrotonic acid, and mixtures thereof.

2. A lithium secondary battery comprising the electrode for secondary batteries according to claim 1 .

3. The electrode of claim 1 , wherein the first and second (meth)acrylic ester-based monomers are selected from the group consisting of n-butylacrylate, 2-ethylhexylacrylate, methylmethacrylate, and glycidyl methacrylate,
wherein the vinyl-based monomer of the conjugated diene latex particles (A) is selected from the group consisting of styrene, α-methylstyrene, and divinylbenzene,
wherein the vinyl-based monomer of the acrylic copolymer latex particles (B) is selected from the group consisting of styrene and p-t-butylstyrene,
wherein the unsaturated carbonic acid-based monomer of the conjugated diene latex particles (A) is selected from the group consisting of maleic acid, acrylic acid, and itaconic acid, and
wherein the unsaturated carbonic acid-base monomer of the acrylic copolymer latex particles (B) is selected from the group consisting of maleic acid, fumaric acid, acrylic acid, itaconic acid, crotonic acid, and mixtures thereof.

Assignees

• Lg Chemical Ltd

Inventors

• Park Eun Joo
• Ryu Dong Jo
• Kang Min Ah

Classifications

• H01M4/625

  Carbon or graphite · CPC title

• H01M4/1393

  of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/133

  Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/13

  Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof · CPC title

• H01M10/052

  Li-accumulators · CPC title