Terminal-equipped battery case lid and sealed battery

Patent metadata

Field	Value
Publication number	US-10418599-B2
Application number	US-201515531988-A
Country	US
Kind code	B2
Filing date	Nov 26, 2015
Priority date	Dec 1, 2014
Publication date	Sep 17, 2019
Grant date	Sep 17, 2019

Abstract

A portion of an insulation member makes contact with a surface of a lid body by receiving a caulking force from a caulking member either directly or indirectly via another member. When not receiving the caulking force, a surface of the portion of the insulation member facing the lid body becomes a curved surface which indicates a curve bulging in a load direction of a caulking load on a cut plane, the cut plane cutting the portion of the insulation member in a longitudinal direction of the lid body. When kept in the fastened state by receiving the caulking force, the portion of the insulation member is elastically deformed and the surface of the portion of the insulation member facing the lid body is brought into close contact with the surface of the lid body.

First claim

What is claimed is:

1. A terminal-equipped battery case lid, comprising:
a lid body formed in an elongated flat plate shape and having lid through-holes formed in longitudinal opposite end portions of the lid body;
an insulation member disposed so as to make contact with a surface of the lid body and having an insulation through-hole extending through the insulation member;
an external terminal having a terminal through-hole extending through the external terminal; and
a caulking member inserted into each of the lid through-holes, the insulation through-hole and the terminal through-hole, the caulking member being deformed by a caulking load, which is applied to the caulking member from one side, to fasten the lid body, the insulation member and the external terminal together,
wherein a portion of the insulation member, which makes contact with the surface of the lid body by receiving a caulking force from the caulking member either directly or indirectly via another member, is configured such that:
when not receiving the caulking force, a surface of the portion of the insulation member facing the lid body becomes a curved surface which indicates a curve bulging in a load direction of the caulking load on a cut plane, the cut plane cutting the portion of the insulation member in a longitudinal direction of the lid body; and
when kept in a fastened state by receiving the caulking force, the portion of the insulation member is elastically deformed and the surface of the portion of the insulation member facing the lid body is brought into close contact with the surface of the lid body.

2. The terminal-equipped battery case lid according to claim 1 , wherein the insulation member is interposed between the lid body and the external terminal and electrically insulates the lid body and the external terminal, and
a portion of the insulation member, which receives the caulking force via the external terminal and is pressed by the external terminal to make contact with the surface of the lid body, is configured such that:
when not receiving a pressing force from the external terminal, a surface of the portion of the insulation member facing the lid body becomes a curved surface which indicates a curve bulging in a direction of the pressing force on a cut plane, the cut plane cutting the portion of the insulation member in the longitudinal direction of the lid body; and
when receiving the pressing force, the portion of the insulation member is elastically deformed and the surface of the portion of the insulation member facing the lid body is brought into close contact with the surface of the lid body.

3. The terminal-equipped battery case lid according to claim 2 , wherein the external terminal includes: a flat plate-shaped pressing portion that presses the insulation member, the flat plate-shaped pressing portion having the terminal through-hole; a flat plate-shaped spaced-apart portion spaced apart from the lid body farther than the flat plate-shaped pressing portion, the spaced-apart portion extending parallel to the flat plate-shaped pressing portion; and a connection portion that interconnects the flat plate-shaped pressing portion and the spaced-apart portion.

4. A sealed battery comprising:
a box-shaped battery case having an opening; and
a terminal-equipped battery case lid including:
a lid body formed in an elongated flat plate shape and having lid through-holes formed in longitudinal opposite end portions of the lid body,
an insulation member disposed so as to make contact with a surface of the lid body and having an insulation through-hole extending through the insulation member,
an external terminal having a terminal through-hole extending through the external terminal, and
a caulking member inserted into each of the lid through-holes, the insulation through-hole and the terminal through-hole, the caulking member being deformed by a caulking load, which is applied to the caulking member from one side, to fasten the lid body, the insulation member and the external terminal together,
wherein a portion of the insulation member, which makes contact with the surface of the lid body by receiving a caulking force from the caulking member either directly or indirectly via another member, is configured such that:
when not receiving the caulking force, a surface of the portion of the insulation member facing the lid body becomes a curved surface which indicates a curve bulging in a load direction of the caulking load on a cut plane, the cut plane cutting the portion of the insulation member in a longitudinal direction of the lid body, and
when kept in a fastened state by receiving the caulking force, the portion of the insulation member is elastically deformed and the surface of the portion of the insulation member facing the lid body is brought into close contact with the surface of the lid body;

wherein the lid body closes the opening of the battery case, and the lid body and the battery case are welded in a state where the opening of the battery case is closed by the lid body.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kusama Kazuyuki
• Matsumoto Shigeru

Classifications

• H01M50/15 Primary

  for prismatic or rectangular cells (H01M50/153 takes precedence) · CPC title

• H01M10/0583

  of accumulators with folded construction elements except wound ones, i.e. folded positive or negative electrodes or separators, e.g. with "Z"-shaped electrodes or separators · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M50/564

  characterised by their manufacturing process · CPC title