Inductance element for magnetic sensor and current sensor including the same

Patent metadata

Field	Value
Publication number	US-10418169-B2
Application number	US-201715808747-A
Country	US
Kind code	B2
Filing date	Nov 9, 2017
Priority date	Nov 16, 2016
Publication date	Sep 17, 2019
Grant date	Sep 17, 2019

Abstract

Disclosed herein is an inductance element that includes a base body, a saturable magnetic thin-plate core provided on the base body, and a coil conductor wound around the saturable magnetic thin-plate core. The saturable magnetic thin-plate core includes a first section linearly extending in a first direction and a second section having a meander-shaped, and the coil conductor is wound around the first section of the saturable magnetic thin-plate core.

First claim

What is claimed is:

1. An inductance element comprising:
a base body;
a saturable magnetic thin-plate core provided on the base body; and
a coil conductor wound around the saturable magnetic thin-plate core,
wherein the saturable magnetic thin-plate core includes a first section linearly extending in a first direction and a second section having a meander-shaped, and
wherein the coil conductor is wound around the first section of the saturable magnetic thin-plate core.

2. The inductance element as claimed in claim 1 ,
wherein the saturable magnetic thin-plate core further includes a third section having a meander-shaped, and
wherein both ends of the first section are connected to the second and third sections, respectively.

3. The inductance element as claimed in claim 1 ,
wherein the saturable magnetic thin-plate core further includes a fourth section linearly extending in the first direction, and
wherein both ends of the second section are connected to the first and fourth sections, respectively.

4. The inductance element as claimed in claim 1 ,
wherein the base body includes a first mounting area having a first width in a second direction substantially perpendicular to the first direction and a second mounting area having a second width in the second direction larger than the first width,
wherein the first section of the saturable magnetic thin-plate core is provided on the first mounting area of the base body,
wherein the second section of the saturable magnetic thin-plate core is provided on the second mounting area of the base body, and
wherein the coil conductor is wound around the first mounting area of the base body.

5. The inductance element as claimed in claim 4 , further comprising a terminal electrode provided on the second mounting area of the base body,
wherein an end portion of the coil conductor is connected to the terminal electrode.

6. The inductance element as claimed in claim 4 , further comprising a magnetic shield fixed to the second mounting area of the base body so as to detour magnetic flux in the second direction.

7. The inductance element as claimed in claim 1 ,
wherein the base body includes a plurality of laminated insulating substrates, the insulating substrates having at least first, second, and third surfaces,
wherein the saturable magnetic thin-plate core is formed on the first surface, and
wherein the coil conductor includes:
a first planar coil pattern formed on the second surface;
a second planar coil pattern formed on the third surface; and
a first through hole conductor formed so as to penetrate at least one of the plurality of insulating substrates so as to connect the first and second planar conductor patterns.

8. The inductance element as claimed in claim 7 ,
wherein the plurality of insulating substrates includes at least first, second, third, and fourth insulating substrates laminated in this order,
wherein the first surface is positioned between the second and third insulating substrates,
wherein the second surface is positioned between the first and second insulating substrates, and
wherein the third surface is positioned between the third and fourth insulating substrates.

9. The inductance element as claimed in claim 8 , further comprising a bus bar layer through which a current to be measured flows,
wherein the insulating substrates further has a fourth surface on which the bus bar layer is formed.

10. The inductance element as claimed in claim 9 ,
wherein the saturable magnetic thin-plate core includes first and second saturable magnetic thin-plate cores,
wherein the coil conductor includes first and second coil conductors,
wherein the first coil conductor is wound around the first section of the first saturable magnetic thin-plate core,
wherein the second coil conductor is wound around the first section of the second saturable magnetic thin-plate core,
wherein the insulating substrates further has a fifth to seventh surfaces,
wherein the first saturable magnetic thin-plate core is formed on the first surface,
wherein the first coil conductor includes:
the first planar conductor pattern formed on the second surface;
the second planar conductor pattern formed on the third surface; and
the first through hole conductor,

wherein the second saturable magnetic thin-plate core is formed on the fifth surface,
wherein the second coil conductor includes:
the third planar conductor pattern formed on the sixth surface;
the fourth planar conductor pattern formed on the seventh surface; and
a second through hole conductor formed so as to penetrate at least one of the plurality of insulating substrates so as to connect the third and fourth planar conductor patterns, and

wherein the fourth surface is positioned between the first to third surfaces and the fifth to seventh surfaces.

11. The inductance element as claimed in claim 9 ,
wherein the saturable magnetic thin-plate core includes first and second saturable magnetic thin-plate cores,
wherein the coil conductor includes first and second coil conductors,
wherein the first coil conductor is wound around the first section of the first saturable magnetic thin-plate core,
wherein the second coil conductor is wound around the first section of the second saturable magnetic thin-plate core,
wherein both the first and second saturable magnetic thin-plate cores are formed on the first surface,
wherein the first coil conductor includes:
the first planar conductor pattern formed on the second surface;
the second planar conductor pattern formed on the third surface; and
the first through hole conductor,

wherein the second coil conductor includes:
the third planar conductor pattern formed on the second surface;
the fourth planar conductor pattern formed on the third surface; and
a second through hole conductor formed so as to penetrate at least one of the plurality of insulating substrates so as to connect the third and fourth planar conductor patterns,

wherein the bus bar layer includes:
a first bus bar pattern formed so as to overlap the first saturable magnetic thin-plate core when viewed in a lamination direction, and
a second bus bar pattern formed so as to overlap the second saturable magnetic thin-plate core when viewed in the lamination direction, and

wherein the current to be measured flows in mutually opposite directions through the first and second bus bar patterns.

12. The inductance element as claimed in claim 7 , further comprising a magnetic shield detouring magnetic flux in a second direction substantially perpendicular to the first direction
wherein the insulating substrates further has an eighth surface on which the magnetic shield is formed.

13. The inductance element as claimed in claim 12 , wherein the magnetic shield has a gap serving as magnetic resistance against magnetic flux in the first direction.

14. The inductance element as claimed in claim 1 , wherein the coil conductor includes a detection coil and a compensation coil wounded in common around the first section of the saturable magnetic thin-plate core.

15. The inductance element as claimed in claim 1 , wherein the saturable magnetic thin-plate core is made of amorphous magnetic metal.

16. A magnetic sensor comprising:
an inductance element comprising:
a base body;
a saturable magnetic thin-plate core provided on the base body; and
a coil conductor wound around the saturable magnetic thin-plate core, and

a detection circuit connected to the coil conductor,
wherein the saturable magnetic thin-plate core includes a first section li

Assignees

• Tdk Corp

Inventors

• Hamamura Takahiro
• Osada Takashi

Classifications

• H01F3/14

  Constrictions; Gaps, e.g. air-gaps (in magnetic shunt paths H01F3/12) · CPC title

• H01F17/04

  with magnetic core · CPC title

• G01R33/0076

  Protection, e.g. with housings against stray fields · CPC title

• H01F2027/2809

  on stacked layers · CPC title

• H01F27/24

  Magnetic cores · CPC title