Exhaust gas recirculation cooler for an internal combustion engine

Patent metadata

Field	Value
Publication number	US-10415515-B2
Application number	US-201715782812-A
Country	US
Kind code	B2
Filing date	Oct 12, 2017
Priority date	Oct 13, 2016
Publication date	Sep 17, 2019
Grant date	Sep 17, 2019

Abstract

An exhaust gas recirculation cooler may include a housing having a coolant inlet opening into an inlet region and a coolant outlet, and a plurality of cooling tubes arranged in the housing next to one another to form a tube row, each cooling tube connecting an exhaust gas inlet and outlet. At least two tube rows with one arranged on top of another and spaced from each other may form a tube block. Exhaust gas may be flowable through an inside of each cooling tube, and a coolant flow may be able to be circulated outside of the cooling tubes within the housing and flowable through an annular space enclosing the tube block in a circumferential direction. A flow guide arrangement for guiding the coolant in the interior of the tube block may be arranged in the housing lying against at least portions of one of the tube rows.

First claim

The invention claimed is:

1. An exhaust gas recirculation cooler for an internal combustion engine, comprising:
a housing having a coolant inlet opening into an inlet region in the housing, and a coolant outlet; and
a plurality of cooling tubes arranged in the housing next to one another to form a tube row, each of the plurality of cooling tubes connecting an exhaust gas inlet and an exhaust gas outlet;
wherein the tube row includes at least two tube rows with one arranged on top of another and spaced from each other to form a tube block;
wherein exhaust gas is flowable through an inside of each of the plurality of cooling tubes, and a coolant flow is able to be circulated outside of the cooling tubes within the housing and is flowable through an annular space enclosing the tube block in a circumferential direction;
wherein a flow guide arrangement for guiding the coolant in the interior of the tube block is arranged in the housing lying against at least portions of one of the at least two tube rows; and
wherein the flow guide arrangement includes a flow guide structure arranged in at least a portion of the inlet region of the housing and engaging the tube block, and the flow guide structure includes a wire element.

2. The exhaust gas recirculation cooler according to claim 1 , wherein the flow guide structure engages about at least one of the tube rows on a side facing the annular space at least in certain areas.

3. The exhaust gas recirculation cooler according to claim 1 , wherein the flow guide structure includes at least one fixing region for fixing the flow guide structure on a respective one of the tube rows, and at least one flow guide region for guiding the coolant between adjacent tube rows.

4. The exhaust gas recirculation cooler according to claim 3 , wherein at least one of the fixing region and the flow guide region of the flow guide structure is clamped in between the adjacent tube rows.

5. The exhaust gas recirculation cooler according to claim 3 , wherein the flow guide region diverts the coolant flowing in from the coolant inlet to the exhaust gas inlet.

6. The exhaust gas recirculation cooler according to claim 3 , wherein the fixing region and the flow guide region are integrally formed on the wire element.

7. The exhaust gas recirculation cooler according to claim 1 , wherein the wire element is one of an injection molded part, an injection molding, or a wire formed part.

8. The exhaust gas recirculation cooler according to claim 1 , wherein the flow guide arrangement includes a ring structure arranged in the annular space about the tube block, the ring structure separating the inlet region within the annular space from the coolant outlet in a fluid-tight manner at least in certain areas.

9. The exhaust gas recirculation cooler according to claim 8 , wherein the ring structure includes at least one passage opening through which the coolant is flowable from the inlet region within the annular space to the coolant outlet.

10. The exhaust gas recirculation cooler according to claim 8 , wherein the ring structure is fixed on at least one of the tube block and the housing in at least one of a resilient manner and a preloaded manner.

11. The exhaust gas recirculation cooler according to claim 1 , wherein the housing includes a circulation space that encloses the tube block in the inlet region in the circumferential direction.

12. The exhaust gas recirculation cooler according to claim 8 , wherein the flow guide arrangement includes the ring structure and the flow guide structure, wherein the flow guide structure is integrally formed on the ring structure.

13. The exhaust gas recirculation cooler according to claim 8 , wherein the flow guide arrangement includes the ring structure and the flow guide structure, wherein the ring structure engages about the flow guide structure arranged on the tube block.

14. An exhaust gas recirculation cooler for an internal combustion engine, comprising:
a housing having a coolant inlet opening into an inlet region in the housing, and a coolant outlet;
a plurality of cooling tubes arranged in the housing next to one another to form a tube row, each of the plurality of cooling tubes connecting an exhaust gas inlet and an exhaust gas outlet;
wherein the tube row includes at least two tube rows with one arranged on top of another and spaced from each other to form a tube block; and
wherein exhaust gas is flowable through an inside of each of the plurality of cooling tubes, and a coolant flow is able to be circulated outside of the plurality of cooling tubes within the housing and is flowable through an annular space enclosing the tube block in a circumferential direction;
wherein a flow guide arrangement for guiding the coolant in the interior of the tube block is arranged in the housing lying against at least portions of one of the at least two tube rows; and
wherein the flow guide arrangement includes a wire element and a ring structure arranged in the annular space about the tube block, the ring structure separating the inlet region within the annular space from the coolant outlet in a fluid-tight manner at least in certain areas.

15. The exhaust gas recirculation cooler according to claim 14 , wherein the ring structure includes at least one passage opening through which the coolant is flowable from the inlet region within the annular space to the coolant outlet.

16. The exhaust gas recirculation cooler according to claim 14 , wherein the ring structure is fixed on at least one of the tube block and the housing in at least one of a resilient manner and a preloaded manner.

17. The exhaust gas recirculation cooler according to claim 14 , wherein the flow guide arrangement includes the ring structure and at least one flow guide structure, wherein the at least one flow guide structure is integrally formed on the ring structure.

18. The exhaust gas recirculation cooler according to claim 14 , wherein the flow guide arrangement includes the ring structure and at least one flow guide structure, wherein the ring structure engages about the at least one flow guide structure arranged on the tube block.

19. An exhaust gas recirculation cooler, comprising:
a housing having a coolant inlet and a coolant outlet; and
a plurality of cooling tubes arranged in the housing with at least two tube rows forming a tube block and connecting an exhaust gas inlet and an exhaust gas outlet,
wherein exhaust gas is flowable through an inside of the plurality of cooling tubes, and a coolant flow is able to be circulated outside of the plurality of cooling tubes and is flowable through an annular space enclosing the tube block in a circumferential direction,
wherein a flow guide arrangement for guiding the coolant in the interior of the tube block is arranged in the housing, and
wherein the flow guide arrangement includes a wire element arranged in at least a portion of the inlet region of the housing and engaging the tube block.

20. The exhaust gas recirculation cooler of claim 19 , wherein the wire element is one of an injection molded part, an injection molding, or a wire formed part.

Assignees

• Mahle Int Gmbh

Inventors

• Grill Oliver
• Weiser Helmut

Classifications

• F28F9/0265

  by using guiding means or impingement means inside the header box · CPC title

• F28F9/005

  Other auxiliary members within casings, e.g. internal filling means or sealing means · CPC title

• F28F1/426

  the outside portions and the inside portions forming parts of complementary shape, e.g. concave and convex · CPC title

• F28F1/122

  and being formed of wires · CPC title

• F28D7/1684

  the conduits having a non-circular cross-section · CPC title