Masking method for producing a combination of blade tip hardfacing and erosion-protection coating

Patent metadata

Field	Value
Publication number	US-10415400-B2
Application number	US-201615152671-A
Country	US
Kind code	B2
Filing date	May 12, 2016
Priority date	May 12, 2015
Publication date	Sep 17, 2019
Grant date	Sep 17, 2019

Abstract

A method for manufacturing a blade ( 1 ) for a turbomachine, the blade having a hardfacing on its tip ( 4 ) and an erosion-protection coating ( 13 ) at least on its airfoil ( 3 ) is provided. Initially, a blade tip hardfacing is applied to the blade tip and, subsequently, a mask ( 10 ) is positioned in the region of the blade tip hardfacing, the mask covering the blade tip hardfacing, and, subsequently, the erosion-protection coating is deposited. The mask is removed after the erosion-protection coating is completed. A blade for a turbomachine, the blade having a hardfacing on its tip ( 4 ) and an erosion-protection coating ( 13 ) at least on its airfoil ( 3 ) is also provided. The erosion-protection coating at least partially covers the blade tip hardfacing, and the thickness of the erosion-protection coating decreases continuously in and/or toward the region of the blade tip hardfacing.

First claim

What is claimed is:

1. A blade for a turbomachine, the blade comprising:
a tip;
an airfoil having a leading edge and a trailing edge;
a hardfacing on the tip and an erosion-protection coating at least on the airfoil, the hardfacing having hardfacing sides extending from the leading edge and the trailing edge and a hardfacing outer surface extending between the hardfacing sides;
the erosion-protection coating at least partially covering the tip hardfacing on the hardfacing outer surface, a thickness of the erosion-protection coating decreasing continuously in or toward a region of the tip hardfacing wherein a maximum or average thickness of the erosion-protection coating on the hardfacing outer surface is less than half of the average thickness of a remaining erosion-protection coating.

2. The blade as recited in claim 1 wherein the maximum or average thickness of the erosion-protection coating on the hardfacing outer surface is less than one-third of the average thickness of the remaining erosion-protection coating.

3. The blade as recited in claim 2 wherein the maximum or average thickness of the erosion-protection coating on the hardfacing outer surface is less than 10% of the average thickness of the remaining erosion-protection coating.

4. The blade as recited in claim 1 wherein the tip hardfacing is surrounded by or embedded in the erosion-protection coating.

5. The blade as recited in claim 4 wherein boron nitride particles in the blade tip hardfacing extend through the erosion protection coating on the hardfacing outer surface.

6. A method for manufacturing a blade for a turbomachine, the blade having a tip and an airfoil, the blade having hardfacing on the tip and an erosion-protection coating at least on the airfoil, the method comprising;
applying initially a blade tip hardfacing to the blade tip, the hardfacing having hardfacing sides and a hardfacing outer surface extending between the hardfacing sides; and
positioning subsequently a mask in the region of the blade tip hardfacing, the mask covering the blade tip hardfacing outer surface;
depositing subsequently the erosion-protection coating; and
removing the mask after the erosion-protection coating is deposited, the erosion protection coating the airfoil and at least partially coating the hardfacing outer surface wherein the erosion protection coating covers the hardfacing outer surface with a thickness less than the erosion protection coating on the hardfacing sides.

7. The method as recited in claim 6 wherein boron nitride particles in the hardfacing project out of the erosion protection coating.

8. The method as recited in claim 6 wherein the erosion protection coating on the hardfacing outer surface is removed during use.

Assignees

• MTU Aero Engines AG

Inventors

• Uihlein Thomas
• Stolle Ralf

Classifications

• F05D2300/228

  Nitrides · CPC title

• F05D2300/16

  Other metals not provided for in groups F05D2300/11 - F05D2300/15 · CPC title

• F01D11/122

  with erodable or abradable material (blades having cutting or grinding tips F01D5/20) · CPC title

• F01D5/286

  Particular treatment of blades, e.g. to increase durability or resistance against corrosion or erosion (F01D5/288 takes precedence) · CPC title

• C23C28/324

  with at least one metal matrix material layer comprising a mixture of at least two metals or metal phases or a metal-matrix material with hard embedded particles, e.g. WC-Me · CPC title