Wood products with enhanced resistance to graying and water infiltration and related technology

Patent metadata

Field	Value
Publication number	US-10414945-B2
Application number	US-201615208408-A
Country	US
Kind code	B2
Filing date	Jul 12, 2016
Priority date	May 30, 2013
Publication date	Sep 17, 2019
Grant date	Sep 17, 2019

Abstract

A composite wood product in accordance with a particular embodiment of the present technology includes a composite substrate and a sealant disposed within a surface portion of the substrate. The substrate includes wood and a binder. The sealant includes photoresponsive molecules present within the surface portion of the substrate at an average concentration greater than 1000 parts per million. In response to a 120-day exposure at 7 inches separation distance to a UV lamp with a UVA (315-400 nm) output of 13.6 W and a UVB (280-315 nm) output of 3.0 W, a CIELab b* value of the substrate decreases by a first amount, a CIELab b* value of the sealant increases by a second amount, and a CIELab b* value of the overall wood product decreases by an amount less than the first amount, increases by an amount less than the second amount, or is unchanged.

First claim

We claim:

1. A composite wood product, comprising:
a composite substrate including wood and a binder, wherein a CIELab b* value of the substrate decreases by a first amount to a first value in response to a 120-day exposure at 7 inches separation distance to a UV lamp with a UVA (315-400 nm) output of 13.6 W and a UVB (280-315 nm) output of 3.0 W; and
a sealant disposed within a surface portion of the substrate, wherein the sealant includes substituted aniline photoresponsive molecules at an average concentration greater than 1000 parts per million in an outermost one millimeter of the substrate, wherein a CIELab b* value of the sealant increases by a second amount to a second value in response to the 120-day exposure at 7 inches separation distance to the UV lamp, and wherein a CIELab b* value of the wood product in response to the 120-day exposure at 7 inches separation distance to the UV lamp is greater than the first value.

2. The composite wood product of claim 1 wherein the CIELab b* value of the wood product in response to the 120-day exposure at 7 inches separation distance to the UV lamp decreases by an amount less than the first amount.

3. The composite wood product of claim 1 wherein the CIELab b* value of the wood product in response to the 120-day exposure at 7 inches separation distance to the UV lamp increases by an amount less than the second amount.

4. The composite wood product of claim 1 wherein the CIELab b* value of the wood product in response to the 120-day exposure at 7 inches separation distance to the UV lamp is unchanged.

5. The composite wood product of claim 1 wherein:
the first amount is at least 7; and
the second amount is at least 7.

6. The composite wood product of claim 1 wherein the sealant includes colorizing molecules individually having one or more covalently bound chromophores.

7. The composite wood product of claim 1 wherein the sealant is a crosslinked urethane resin present within the surface portion of the substrate at an average concentration from 0.05% to 5.0% by weight.

8. The composite wood product of claim 1 wherein the photoresponsive molecules have the same or different respective molecular weights less than 500 daltons.

9. The composite wood product of claim 1 wherein the photoresponsive molecules form quinone-like molecules in response to all or a portion of the 120-day exposure at 7 inches separation distance to the UV lamp.

Assignees

• Weyerhaeuser Nr Co

Inventors

• Winterowd Jack G
• Parker Erik M
• Robak Glen D
• Smith Jeffrey
• Brady William D

Classifications

• Y10T428/31591

  Next to cellulosic · CPC title

• C09D15/00

  Woodstains · CPC title

• C08L75/00

  Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers · CPC title

• C08G2190/00

  Compositions for sealing or packing joints · CPC title

• B27K2240/70

  Hydrophobation treatment · CPC title