Multimodal polyethylene polymers and methods of making and using the same
US-9441062-B2 · Sep 13, 2016 · US
US10414910B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10414910-B2 |
| Application number | US-201515540094-A |
| Country | US |
| Kind code | B2 |
| Filing date | Dec 29, 2015 |
| Priority date | Dec 30, 2014 |
| Publication date | Sep 17, 2019 |
| Grant date | Sep 17, 2019 |
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wherein said multimodal polyethylene copolymer has a density of 955 to 962 kg/m3, an MFR2 of 2.0 to 10 g/10 min and an Mw/Mn of more than 9.0.
Opening claim text (preview).
The invention claimed is: 1. A cap or closure comprising a multimodal polyethylene copolymer comprising: (I) 35 to 55 wt % of an ethylene homopolymer component having an MFR 2 of 200 to 400 g/10 min; (II) 45 to 65 wt % of an ethylene copolymer component of ethylene and at least one C3-12 alpha olefin comonomer having a higher molecular weight than the ethylene homopolymer; wherein said multimodal polyethylene copolymer has a density of 955 to 962 kg/m 3 , an MFR 2 of 2.0 to 10 g/10 min, an Mw/Mn of more than 9.0 and of 30.0 or below, and a shear thinning index (SHI 2.7/210) in the range of 7.0 to 18.0. 2. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has an Mw/Mn of more than 10.0. 3. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has an MFR 2 of 2.0 to 4.9 g/10 min. 4. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer is prepared using a Ziegler Natta catalyst. 5. A cap or closure as claimed in claim 1 wherein said copolymer component comprises at least one C3-12 alpha olefin. 6. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has 45 to 60 wt % of the ethylene copolymer a component and 40 to 55 wt % of the ethylene homopolymer component. 7. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has a shear thinning index (SHI 2.7/210) in the range of 8.0 to 15.0. 8. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer is a copolymer with a comonomer 1-butene. 9. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has an ESCR of more than 20 hrs. 10. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has a charpy impact strength measured at 23° C. of 4.0 to 10.0 kJ/m 2 . 11. A cap or closure as claimed in claim 1 wherein a spiral flow length of the multimodal polyethylene copolymer under conditions of 190° C. at 1000 bar pressure is 14.0 to 21.0 cm and/or the spiral flow length of the multimodal polyethylene copolymer under conditions of 220° C. at 1000 bars is 16.0 to 24.0 cm. 12. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has a density of 956 to 962 kg/m 3 . 13. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer comprises: (I) 40 to 55 wt % of the weight ethylene homopolymer component having an MFR 2 of 200 to 400 g/10 min; (II) 45 to 60 wt % of the ethylene copolymer component of ethylene and at least one C3-12 alpha olefin comonomer having a higher molecular weight than the ethylene homopolymer; wherein said multimodal polyethylene copolymer has a density of 956 to 959 kg/m 3 , an MFR 2 of 2.0 to 4.9 g/10 min, an ESCR of 20 to 59 hrs, an SHI (2.7/210) of 8.0 to 15.0 and an Mw/Mn of more than 9.0. 14. A cap or closure as claimed in claim 1 which is injection or compression moulded. 15. A process for the preparation of the polyethylene copolymer as claimed in claim 1 comprising: polymerising ethylene in the presence of a Ziegler Natta catalyst so as to form 35 to 55 wt % of the ethylene homopolymer component having an MFR 2 of 200 to 400 g/10 min; and subsequently polymerising ethylene and the at least one C3-12 alpha olefin comonomer in the presence of the ethylene homopolymer component and in the presence of the same Ziegler Natta catalyst so as to form 65 to 45 wt % of the ethylene copolymer component having a higher molecular weight than the ethylene homopolymer component. 16. A cap or closure as claimed in claim 3 wherein said multimodal polyethylene copolymer has an MFR 2 of 3.0 to 4.9 g/10 min. 17. A cap or closure as claimed in claim 5 wherein said copolymer component comprises but-1-ene, hex-1-ene or oct-1-ene. 18. A cap or closure as claimed in claim 6 having 48 to 52 wt % of the ethylene copolymer component and 52 to 48 wt % of the ethylene homopolymer component. 19. A cap or closure as claimed in claim 11 wherein the spiral flow length under conditions of 190° C. at 1000 bar pressure is 16.0 to 19.0 cm and/or the spiral flow length under conditions of 220° C. at 1000 bars is 17.5 to 20.0 cm. 20. A cap or closure as claimed in claim 13 wherein the spiral flow length under conditions of 190° C. at 1000 bar pressure is 16.0 to 21.0 cm; and/or the spiral flow length under conditions of 220° C. at 1000 bars is 17.5 to 20.0 cm.
Multistage polymerisation processes characterised by a change in reactor conditions without deactivating the intermediate polymer (C08F295/00, C08F297/00 take precedence) · CPC title
Homopolymers or copolymers of ethene · CPC title
HDPE · CPC title
Ziegler natta catalyst · CPC title
containing two or more polymers of the same C08L -group · CPC title
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