System and method for aiming a vehicular headlamp

Patent metadata

Field	Value
Publication number	US-10414453-B2
Application number	US-201815878528-A
Country	US
Kind code	B2
Filing date	Jan 24, 2018
Priority date	Jan 24, 2018
Publication date	Sep 17, 2019
Grant date	Sep 17, 2019

Abstract

A headlamp aiming method for a vehicle includes measuring, by a height measurement instrument, at least two reference heights of at least two reference areas along a body of the vehicle. The height measurement instrument is positioned external of the vehicle, and one of the at least two reference heights is indicative of a height of a headlamp of the vehicle. The method further includes determining a vehicle pitch and a headlamp height variation of the vehicle based on the measured reference heights, calculating a modified headlamp position based on the vehicle pitch, the headlamp height variation, and a standard headlamp position, and aiming a headlamp of the vehicle based on the modified headlamp position.

First claim

What is claimed is:

1. A headlamp aiming method for a vehicle, the method comprising:
measuring, by a height measurement instrument, at least two reference heights of at least two reference areas along a body of the vehicle, wherein the height measurement instrument is disposed external of the vehicle, and one of the at least two reference heights is indicative of a height of a headlamp of the vehicle;
determining, by a position measurement system, a vehicle pitch and a headlamp height variation of the vehicle based on the measured reference heights;
calculating, by a position measurement system, a modified headlamp position based on the vehicle pitch, the headlamp height variation, and a standard headlamp position; and
aiming a headlamp of the vehicle based on the modified headlamp position.

2. The headlamp aiming method of claim 1 , wherein the at least two reference heights include a front reference height and a rear reference height separated from the front reference height by a base distance.

3. The headlamp aiming method of claim 2 , wherein the front reference height is taken at a front wheel fender and the rear reference height is taken at a rear wheel fender, and the height of the front wheel fender is provided as a reference height indicative of the height of the headlamp of the vehicle.

4. The headlamp aiming method of claim 1 , wherein the at least two reference heights include a front driver height, a front passenger height, a rear driver height, and a rear passenger height.

5. The headlamp aiming method of claim 4 , wherein the determining the vehicle pitch further comprises:
calculating an average front vehicle height based on the front driver height and the front passenger height; and
calculating an average rear vehicle height based on the rear driver height and the rear passenger height, wherein the pitch is determined based on the average front vehicle height and the average rear vehicle height.

6. The headlamp aiming method of claim 1 , wherein the measuring of the at least two reference heights further comprises capturing an image of the at least two reference areas by a dedicated imaging device for the respective reference area, and determining the reference height for each of the at least two reference areas based on the captured image.

7. The headlamp aiming method of claim 1 , wherein the determining the headlamp position further comprises calculating a headlamp offset based on the vehicle pitch and the headlamp height variation, wherein the modified headlamp position is based on the headlamp offset and the standard headlamp position.

8. The headlamp aiming method of claim 1 further comprising:
setting a position of an optical beam-setter based on the modified headlamp position;
receiving, by the optical beam setter, a light beam from the headlamp;
generating, by the optical beam setter, aiming data; and
adjusting, by an aim adjustment device, an aim of the headlamp based on the aiming data.

9. A headlamp aiming system for aiming a headlamp of a vehicle, the system comprising:
a height measurement instrument disposed external of the vehicle and operable to measure two or more reference heights at two or more reference areas along a body of the vehicle, wherein the two or more reference areas include an area at a front portion of the vehicle and at a rear portion of the vehicle, and one of the reference heights is indicative of a height of a headlamp of the vehicle; and
a headlamp position calculator configured to determine a modified headlamp position based on a pitch of the vehicle, a headlamp height variation, and a standard headlamp position, wherein the headlamp position calculator determines the pitch and the headlamp height variation based on the two or more reference heights.

10. The headlamp aiming system of claim 9 , wherein the headlamp position calculator is configured to calculate a headlamp offset based on the pitch of the vehicle and the headlamp height variation, and to determine the modified headlamp position using the headlamp offset.

11. The headlamp aiming system of claim 9 , wherein the height measurement instrument is configured to measure the reference heights of a front wheel fender and a rear wheel fender of the vehicle, and the headlamp position calculator is configured to calculate the pitch based on the heights of the front wheel fender and the rear wheel fender.

12. The headlamp aiming system of claim 9 , wherein the height measurement instrument includes one or more digital cameras that capture an image including the reference area.

13. The headlamp aiming system of claim 9 , wherein the height measurement instrument includes:
a first digital camera that is arranged to measure a height of a front driver reference area;
a second digital camera that is arranged to measure a height of a front passenger reference area;
a third digital camera that is arranged to measure a height of a rear driver reference area; and
a fourth digital camera that is arranged to measure a height of a rear passenger reference area.

14. The headlamp aiming system of claim 13 , wherein the headlamp position calculator is configured to calculate an average front vehicle height based on the heights of the front driver reference area and the front passenger reference area, to calculate an average rear vehicle height based on the heights of the rear driver reference area and a rear passenger reference area, and to calculate the pitch based on the average front vehicle height and the average rear vehicle height.

15. The headlamp aiming system of claim 9 further comprising:
an optical beam setter having an adjustable height and operable to receive a light beam, wherein the optical beam setter is adjusted to the modified headlamp position and outputs aiming data based on the light beam; and
an aim adjustment device including a tool and being operable to adjust an aim of the headlamp based on the aiming data.

16. A vehicle headlamp aiming method comprising:
measuring, by an instrument positioned external of a vehicle, a front fender height and a rear fender height;
calculating a modified headlamp position based on a standard headlamp height, a vehicle pitch, and a headlamp height variation, wherein the pitch and the headlamp height variation are determined based on the front and rear fender heights; and
aiming a headlamp using the modified headlamp position as a headlamp height.

17. The vehicle headlamp aiming method of claim 16 , wherein the measuring the front fender height and the rear fender height further comprises:
capturing an image of a front fender and of a rear fender of the vehicle, and determining the front fender height and the rear fender height based on the captured images.

18. The vehicle headlamp aiming method of claim 16 further comprising:
calculating the headlamp height variation based on the measured front fender height and a standard fender height;
calculating the vehicle pitch based on the measured front fender height and rear fender height; and
determining a headlamp offset based on the vehicle pitch and the headlamp height variation, wherein the modified headlamp position is based on the headlamp offset and the standard headlamp position.

19. The vehicle headlamp aiming method of claim 16 further comprising:
setting a position of an optical beam-setter based on the modified headlamp position;
receiving, by the optical beam setter, a light beam from the headlamp;
generating, by the optical beam setter, aiming data; and
adjusting, by an aim adjustment device,

Assignees

• Ford Motor Co

Inventors

• Magill Joshua
• Roosen Matt
• Ekladyous Albert

Classifications

• G01M11/067 Primary

  Details of the vehicle positioning system, e.g. by using a laser · CPC title

• G01M11/064

  by using camera or other imaging system for the light analysis · CPC title

• G01B11/0608

  Height gauges · CPC title

• B60Q1/04

  the devices being headlights · CPC title

• B62D65/005 Primary

  Inspection and final control devices · CPC title