Device and method for producing a reinforcing structure on the surface of a moulding

Patent metadata

Field	Value
Publication number	US-10414102-B2
Application number	US-201515527942-A
Country	US
Kind code	B2
Filing date	Nov 10, 2015
Priority date	Nov 20, 2014
Publication date	Sep 17, 2019
Grant date	Sep 17, 2019

Abstract

The present invention discloses a device for producing a reinforcing structure, which comprises a strip that is fiber-reinforced and comprises thermoplastic material, on the surface of a molding. The device is characterized in that a laser diode array is adapted for irradiating a radiation zone so as to bring about such an uneven intensity distribution on a heating-up area of a strip from which the reinforcing structure is formed that the radiation intensity on the heating-up area of the strip decreases at least in certain portions in a drawing direction R2.

First claim

What is claimed is:

1. A device for producing a reinforcing structure, which comprises a fiber-reinforced strip including a thermoplastic material, on a molded body surface of a molded body, the device comprising:
a contact pressure unit for pressing the strip onto the molded body surface;
the strip positionable between the contact pressure unit and the molded body surface such that a contact pressure region of the strip is bringable into contact with the contact pressure unit and the molded body surface, whereby the strip is subjectable to a force in a direction of the molded body surface by means of the contact pressure unit;
a translation and/or rotation unit coupled in terms of motion to the molded body and/or to the contact pressure unit such that a motion and/or a rotation of the molded body relative to the contact pressure unit can be achieved is achievable, whereby the strip is applyable to the molded body surface, wherein, during application of the strip to the molded body surface, the contact pressure unit moves in a direction of relative motion (R 1 ) with respect to the molded body surface, and the strip is pulled in a pulling direction (R 2 ) in relation to the contact pressure unit;
at least one laser diode array having a multiplicity of laser diodes for irradiating a heating surface of the strip ahead of the contact pressure region of the strip in the pulling direction (R 2 ), and/or for irradiating a heating surface of the molded body after the contact pressure region of the strip in the direction of relative motion (R 1 );
the strip is meltable locally in the region of the heating surface thereof and/or the molded body surface is meltable locally in the region of the heating surface thereof by irradiation by the laser diode array to join the strip to the molded body by pressing the strip onto the molded body surface by the contact pressure unit;
wherein the at least one laser diode array is configured to emit a radiation field which provides a nonuniform intensity distribution on the heating surface of the strip such that a radiation intensity on the heating surface at least in one section of the strip decreases in the pulling direction (R 2 ), and
wherein respective emission direction vectors of at least two laser diodes of the at least one laser diode array are aligned in a nonparallel manner to one another and are directed toward one another in a direction of the heating surface of the strip and/or the heating surface of the molded body.

2. The device as claimed in claim 1 , further comprising a heating unit, by which the strip ahead of the heating surface in the pulling direction (R 2 ) is heatable to a predetermined temperature.

3. The device as claimed in claim 1 , further comprising:
a second laser diode array in addition to the first laser diode array, the second laser diode array being configured to heat the heating surface of the strip, which heating surface is to be brought into contact with the molded body; and
the second laser diode array comprises a multiplicity of laser diodes for irradiating a rear side of the strip situated opposite the heating surface of the strip.

4. The device as claimed in claim 1 , wherein the at least one laser diode array is adapted to irradiate the heating surface of the molded body after the contact pressure region in the direction of relative motion (R 1 ), wherein the laser diode array is adapted to emit a radiation field which causes such a nonuniform intensity distribution on the heating surface of the molded body that the radiation intensity on the heating surface at least in one section of the molded body decreases counter to the direction of relative motion (R 1 ).

5. The device as claimed in claim 1 , wherein the laser diode array is adapted to heat the respective heating surfaces of the strip and of the molded body to different temperatures in the regions immediately ahead of a line of contact of the strip with the molded body.

6. The device as claimed in claim 1 , wherein the contact pressure unit is configured as a contact pressure roller having an outer surface of an elastomeric material, whereby the contact area between the contact pressure roller and the strip increases as the strip is pressed onto the molded body with an increasing force by the contact pressure roller.

7. The device as claimed in claim 1 , wherein the contact pressure unit in the region that is bringable into contact with the strip and with the molded body is substantially transparent for the radiation emitted by the laser diode array.

8. The device as claimed in claim 1 , further comprising:
an irradiation module comprising the laser diode array;
the irradiation module has at least two emission surfaces, each facing the heating surface of the strip and/or the heating surface of the molded body;
at least one laser diode of the at least one laser diode array is arranged in each of the emission surfaces, wherein the emission direction vector of the laser diode is oriented parallel to the normal vector of the emission surface; and
an angle enclosed by two adjacent emission surfaces is changeable.

9. The device as claimed in claim 1 , further comprising:
an irradiation module comprising the laser diode array;
the irradiation module has at least two emission surfaces, each facing the heating surface of the strip and/or the heating surface of the molded body;
at least one laser diode of the at least one laser diode array is arranged in each of the emission surfaces, wherein the emission direction vector of the laser diode is oriented parallel to the normal vector of the emission surface; and
the normal vectors of the emission surfaces are aligned in a nonparallel manner to one another and are directed toward one another in the direction of the heating surface of the strip and/or the heating surface of the molded body.

10. The device as claimed in claim 1 , further comprising:
an irradiation module comprising the laser diode array;
the irradiation module has at least one emission surface facing the heating surface of the strip and/or the heating surface of the molded body,
the emission surface/emission surfaces is/are at least one emission surface of concave design; and
the laser diodes of the at least one laser diode array are arranged spaced apart in the at least one emission surface, wherein respective emission direction vectors of the laser diodes are oriented parallel to the local normal vectors of the at least one emission surface surrounding them.

11. The device as claimed in claim 1 , wherein at least a portion of the laser diodes of the at least one laser diode array are spaced apart in a non-equidistant manner.

12. The device as claimed in claim 1 , wherein the laser diodes of the laser diode array are configured as surface emitters.

13. The device as claimed in claim 1 , wherein collimation imaging optics are arranged optically downstream of the laser diode array.

14. The device as claimed in claim 1 , wherein an emission output of the individual laser diodes of the laser diode array are separately settable by a control unit.

15. The device as claimed in claim 1 , wherein the reinforcing structure is a supporting sleeve of a pressurized container and the molded body is an inner container of the pressurized container.

16. A method for producing a reinforcing structure, which comprises a fiber-reinforced strip including a thermoplastic material, on a molded body surface, wherein the method has the following method steps:
positioning the strip between a contact pressure unit and a molded body surface in such a way that a contact pressure

Assignees

• Kautex Textron Gmbh & Co Kg

Inventors

• Kok Jakob Steven Marten
• Koelzer Patrick

Classifications

• B29C70/386

  Automated tape laying [ATL] · CPC title

• B29C70/38

  Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns {(application heads for tyres B29D30/28)} · CPC title

• B29C66/61

  Joining from or joining on the inside (for making tubes by bending sheets and joining from the inside B29C53/387) · CPC title

• B29C65/1658

  scanning once, e.g. contour laser welding · CPC title

• B29C65/1645

  heating both sides of the joint, e.g. by using two lasers or a split beam · CPC title