Leveling slider exchange arrangement for use in an apparatus for manufacturing three-dimensional work pieces

Patent metadata

Field	Value
Publication number	US-10413997-B2
Application number	US-201615346566-A
Country	US
Kind code	B2
Filing date	Nov 8, 2016
Priority date	Nov 10, 2015
Publication date	Sep 17, 2019
Grant date	Sep 17, 2019

Abstract

A leveling slider exchange arrangement for use in an apparatus for manufacturing three-dimensional work pieces by irradiating powder layers with electromagnetic radiation or particle radiation, the leveling slider exchange arrangement comprises a powder application device adapted to apply a raw material powder onto a carrier and a leveling slider adapted to level the raw material powder applied onto the carrier by means of the powder application device. An attachment mechanism is adapted to releasably attach the leveling slider in a leveling slider attachment position in the powder application device. A storage chamber is adapted to store at least one exchange leveling slider, the storage chamber being connected to a connecting channel adapted to connect the storage chamber to the leveling slider attachment position in the powder application device. A leveling slider exchange mechanism is adapted to withdraw the exchange leveling slider from the storage chamber, to move the exchange leveling slider to the leveling slider attachment position in the powder application device via the connecting channel and to bring the exchange leveling slider into engagement with the attachment mechanism.

First claim

The invention claimed is:

1. A leveling slider exchange arrangement for use in an apparatus for manufacturing three-dimensional work pieces by irradiating powder layers with electromagnetic radiation or particle radiation, the leveling slider exchange arrangement comprising:
a powder application device adapted to apply a raw material powder onto a carrier,
a leveling slider adapted to level the raw material powder applied onto the carrier by the powder application device,
an attachment mechanism adapted to releasably attach the leveling slider in a leveling slider attachment position in the powder application device,
a storage chamber adapted to store at least one exchange leveling slider, the storage chamber being connected to a connecting channel adapted to connect the storage chamber to the leveling slider attachment position in the powder application device, and
a leveling slider exchange mechanism adapted to withdraw the exchange leveling slider from the storage chamber, to move the exchange leveling slider to the leveling slider attachment position in the powder application device via the connecting channel, and to bring the exchange leveling slider into engagement with the attachment mechanism.

2. The leveling slider exchange arrangement according to claim 1 , wherein the leveling slider exchange mechanism is adapted to apply at least one of a suction force and/or a pushing force to the exchange leveling slider in order to withdraw the exchange leveling slider from the storage chamber, to move the exchange leveling slider to the leveling slider attachment position in the powder application device via the connecting channel, and to bring the exchange leveling slider into engagement with the attachment mechanism, the at least one of the suction force and the pushing force applied to the exchange leveling slider being sufficient to disengage the leveling slider from the attachment mechanism upon bringing the exchange leveling slider into engagement with the attachment mechanism.

3. The leveling slider exchange arrangement according to claim 1 , wherein the leveling slider exchange mechanism comprises a release mechanism adapted to release the leveling slider from its attachment position in the powder application device before bringing the exchange leveling slider into engagement with the attachment mechanism, the release mechanism being adapted to apply at least one of a suction force and a pushing force to the leveling slider.

4. The leveling slider exchange arrangement according to claim 1 , wherein the storage chamber is arranged in the powder application device and the connecting channel extends through the powder application device from the storage chamber to the leveling slider attachment position, and/or
wherein the storage chamber is arranged in a first housing part of the apparatus and the powder application device is positionable relative to the first housing part of the apparatus in such a manner that the connecting channel which extends through the first housing part of the apparatus connects the storage chamber to the leveling slider attachment position in the powder application device.

5. The leveling slider exchange arrangement according to claim 1 ,
wherein the leveling slider exchange mechanism comprises a receiving chamber adapted to receive the leveling slider when the leveling slider is released from its attachment position in the powder application device,
the receiving chamber being configured to accommodate more than one leveling slider, and/or
being arranged in a second housing part of the apparatus, and the powder application device being positionable relative to the second housing part of the apparatus in such a manner that the leveling slider is received in the receiving chamber upon being released from its attachment position in the powder application device.

6. The leveling slider exchange arrangement according to claim 1 , wherein the attachment mechanism comprises at least one biasing element adapted to bias the leveling slider into its attachment position in the powder application device, the at least one biasing element comprising a spring element adapted to apply a spring force to an abutting element, the abutting element being adapted to abut against the leveling slider so as to bias the leveling slider into its attachment position in the powder application device.

7. The leveling slider exchange arrangement according to claim 6 , wherein the abutting element, in the region of an abutting surface which contacts the leveling slider when the biasing element biases the leveling slider into its attachment position in the powder application device, is provided with a recess adapted to interact with a corresponding protrusion provided on the leveling slider.

8. The leveling slider exchange arrangement according to claim 1 , wherein the attachment mechanism comprises a first biasing element adapted to bias the leveling slider into a first biasing direction and a second biasing element adapted to bias the leveling slider into a second biasing direction opposite to the first biasing direction, the first and the second biasing element being adapted to clamp the leveling slider therebetween.

9. A method of operating a leveling slider exchange arrangement for use in an apparatus for manufacturing three-dimensional work pieces by irradiating powder layers with electromagnetic radiation or particle radiation, the method comprising:
providing a powder application device adapted to apply a raw material powder onto a carrier,
providing a leveling slider adapted to level the raw material powder applied onto the carrier by the powder application device,
attaching the leveling slider in a leveling slider attachment position in the powder application device by an attachment mechanism,
storing at least one exchange leveling slider in a storage chamber, the storage chamber being connected to a connecting channel adapted to connect the storage chamber to the leveling slider attachment position in the powder application device, and
withdrawing the exchange leveling slider from the storage chamber, moving the exchange leveling slider to the leveling slider attachment position in the powder application device via the connecting channel, and bringing the exchange leveling slider into engagement with the attachment mechanism by a leveling slider exchange mechanism.

10. The method according to claim 9 , wherein the leveling slider exchange mechanism applies at least one of a suction force and a pushing force to the exchange leveling slider in order to withdraw the exchange leveling slider from the storage chamber, to move the exchange leveling slider to the leveling slider attachment position in the powder application device via the connecting channel, and to bring the exchange leveling slider into engagement with the attachment mechanism, the at least one of the suction force and the pushing force applied to the exchange leveling slider being sufficient to disengage the leveling slider from the attachment mechanism upon bringing the exchange leveling slider into engagement with the attachment mechanism.

11. The method according to claim 9 , wherein the leveling slider is released from its attachment position in the powder application device before bringing the exchange leveling slider into engagement with the attachment mechanism by a release mechanism, the release mechanism applying at least one of a suction force and a pushing force to the leveling slider.

12. The method according to claim 9 , wherein the storage chamber is arranged in the powder application device and the connecting channel extends through the powder application device from the storage chamber to

Assignees

• SLM Solutions Group AG

Inventors

• Schwarze Dieter
• Krol Toni Adam

Classifications

• B29C64/205

  Means for applying layers · CPC title

• B29C64/153 Primary

  using layers of powder being selectively joined, e.g. by selective laser sintering or melting · CPC title

• B22F12/49

  Scanners · CPC title

• B22F12/44

  characterised by the configuration of the radiation means · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title