Alternator with harmonic compensation

Patent metadata

Field	Value
Publication number	US-10411632-B2
Application number	US-201815896996-A
Country	US
Kind code	B2
Filing date	Feb 14, 2018
Priority date	Feb 14, 2017
Publication date	Sep 10, 2019
Grant date	Sep 10, 2019

Abstract

A system for detecting and eliminating harmonic effects in the DQ plane of the non-sinusoidal back EMF voltages is provided. The system is a field oriented controller (FOC) that includes a poly-phase electric machine, proportional-integral-derivative controllers and a microcontroller. The microcontroller not only analyzes a stator current but analyzes a back electromotive force (BEMF) voltages to extract flux vectors of the EMF. These vectors have distortions as a result of the geometries and saturation effects inherent in the electrical machine. Therefore, the microcontroller corrects these defects by transmitting the BEMF vectors and the machine operating points, including the current rotational speed and current, into the algorithm, which in turn develops a command voltage in the DQ frame for the specific operating point. This command voltage is inserted into the control output of the current PI controller so to prevents the non-sinusoidal back EMF voltages from generating non-sinusoidal currents.

First claim

What is claimed is:

1. A system for correcting harmonic distortions in an output from an electrical machine, the system comprising:
an electrical machine having a rotor, the electrical machine producing a first electrical output, the rotor having a position output;
a pair of proportional-integral-derivative controllers, the pair of proportional-integral-derivative controllers receive the first electrical output, the proportional-integral-derivative controllers having a second electrical output; and
a microcontroller having a model table and a correction algorithm, the-microcontroller analyzes a plurality of back electromotive force voltages such that the flux vectors of the plurality of back electromotive force voltages are extracted, the microcontroller configured to receive a machine current vector from the electrical machine and configured to receive the first electrical output,
the microcontroller correlates the model table based on the machine current vector and the first electrical output and correlates the position output with a value in the model table;
the microcontroller transmits a first feed forward term and a second feed forward term, each having a correction voltage,
wherein, the first feed forward term and the second feed forward term are inserted into the second electrical output of the pair of proportional-integral-derivative controllers such that the correction voltage transmitted by the microcontroller into the second electrical output eliminates the harmonics in the electrical machine.

2. The system of claim 1 , wherein the electrical machine transmits a field current, the microcontroller correlates the field current with the position output such that the corresponding model table value can be transmitted by the correction algorithm as the first feed forward term and the second feed forward term.

3. The system of claim 1 , wherein the model table is a look-up table.

4. The system of claim 1 , wherein the machine current vector is the sum of a rotor flux signal and the rotor torque signal in a rotating DQ plane.

5. The system of claim 1 , wherein the microcontroller determines the first feed forward term and the second feed forward term based on the value in the model table which correlates to the machine current vector, the position output, and the flux vectors of the plurality of back electromotive force voltages.

6. The system of claim 1 , wherein the pair of proportional-integral-derivative controllers includes a first proportional-integral-derivative controller and a second proportional-integral-derivative controller, the first proportional-integral-derivative controller transmits a first controller output, the second proportional-integral-derivative controller transmits a second controller output.

7. The system of claim 6 , wherein the first feed forward term is inserted in the first controller output and the second feed forward term is inserted into the second controller output.

8. The system of claim 1 , wherein the electrical machine is a poly-phase electrical machine.

9. A method for determining a model table, the method comprising:
analyzing, by a microcontroller, a rotor position signal, a rotor flux position signal and a rotor torque signal in the DQ plane, and a field current;
capturing a back electromotive force of one electrical cycle sample at a known rotating speed in conjunction with the field current over a predetermined sample rate;
determining, by the microcontroller, from the sample, a harmonic content of the back electromotive force;
performing a direct-quadrature-zero transformation using the rotor position signal to reveal a plurality of harmonics remaining in the DQ reference frame;
removing the machine fundamental frequency such that only the plurality of harmonics remain in the DQ reference frame,
wherein the plurality of harmonics remaining in the DQ reference frame are transformed by a correction algorithm of the microcontroller such that the model table is populated with the rotor position signal and two voltage values that correspond to the plurality of harmonics remaining in the DQ reference frame for that specific rotor position.

10. The method of claim 9 , wherein when a poly-phase electric machine is externally electrically excited and the field current has effect on saturation effects, the added step of capturing of the back electromotive force of one electrical cycle sample at the known rotating speed in conjunction with the field current sample over the predetermined sample rate and the sample captured is over the expected range of field currents.

11. The method of claim 9 , wherein a poly-phase electrical machine transmits a field current, the microcontroller correlates the field current with the values in the model table having the corresponding rotor position signal and the corresponding two voltage values.

12. The method of claim 11 , wherein the two voltage values are transmitted by the correction algorithm as the first feed forward term and the second feed forward term.

13. The method of claim 9 , wherein the model table is a look-up table.

14. A method for correcting harmonics in an electrical machine, the method comprising:
analyzing, by a microcontroller, a stator current and a back electromotive force voltages;
extracting a pair of flux vectors of a back electromotive force indicating the rotation of the electrical machine and the machine speed;
determining the distortions from the geometries and saturation effects;
transmitting, by the microcontroller, the pair of flux vectors of the back electromotive force into a correcting algorithm;
developing a command voltage in a DQ frame that correlates to the pair of flux vectors of the back electromotive force; and
inserting the command voltage, by the microcontroller, into a control output of a current proportional-integral-derivative controller as a correction signal,
wherein the correction signal prevents the back electromotive force voltages from generating a non-sinusoidal current over the operating range of the machine thereby maintaining the controlling quantities for a proportional-integral-derivative controller loops in the DQ plane as DC values.

15. A system for correcting harmonic distortions in an output from an electrical machine, the electrical machine producing a first electrical output, the system comprising:
a pair of proportional-integral-derivative controllers, the pair of proportional-integral-derivative controllers receive the first electrical output, the proportional-integral-derivative controllers having a second electrical output; and
a microcontroller having a model table and a correction algorithm, the microcontroller configured to receive a machine current vector from the electrical machine and configured to receive the first electrical output, the machine current vector is a sum of a rotor flux signal and a rotor torque signal in a rotating DQ plane;
the microcontroller correlates the model table based on the machine current vector and the first electrical output, the microcontroller transmits a first feed forward term and a second feed forward term, each having a correction voltage,
wherein, the first feed forward term and the second feed forward term are inserted into the second electrical output of the pair of proportional-integral-derivative controllers such that the correction voltage transmitted by the microcontroller into the second electrical output eliminates the harmonics in the electrical machine.

16. The system of claim 15 , wherein the electrical machine includes a rotor, the rotor having a position output, the microcontroller

Assignees

• Ksr Ip Holdings Llc

Inventors

• Hustedt Eric
• Maisha Pacifique

Classifications

• H02P29/50 Primary

  Reduction of harmonics · CPC title

• H02P21/06 Primary

  Rotor flux based control involving the use of rotor position or rotor speed sensors · CPC title

• H02P21/08 Primary

  Indirect field-oriented control; Rotor flux feed-forward control · CPC title

• H02P21/12

  Stator flux based control involving the use of rotor position or rotor speed sensors · CPC title

• H02P21/0003

  Control strategies in general, e.g. linear type, e.g. P, PI, PID, using robust control · CPC title