Power tool

Patent metadata

Field	Value
Publication number	US-10411620-B2
Application number	US-201615749045-A
Country	US
Kind code	B2
Filing date	Jun 27, 2016
Priority date	Jul 31, 2015
Publication date	Sep 10, 2019
Grant date	Sep 10, 2019

Abstract

To provide a power tool capable of suppressing torque ripple and reducing power consumption without demagnetizing the permanent magnets in the rotor. The power tool includes a brushless motor, converting means, voltage detecting, and means conduction switching means. The brushless motor includes: a stator including a plurality of windings; and a rotor rotatable relative to the stator. The converting means is configured to convert an AC voltage supplied from an AC power supply into a varying DC voltage. The voltage detecting means is configured to detect the varying DC voltage. The conduction switching means includes an output line for applying the varying DC voltage to the plurality of windings. The conduction switching means is configured to perform: sequentially switching at least one winding to be applied with the varying DC voltage among the plurality of windings to rotate the rotor; and changing number of conducting windings on the basis of the varying DC voltage, the number of conducting windings being number of the at least one winding to be applied with the varying DC voltage.

First claim

The invention claimed is:

1. A power tool comprising:
a brushless motor comprising:
a stator including a plurality of windings; and
a rotor rotatable relative to the stator;

a voltage conversion circuit configured to convert an AC voltage supplied from an AC power supply into a varying DC voltage;
a voltage detector configured to detect the varying DC voltage;
an output line for applying the varying DC voltage to the plurality of windings; and
a controller configured to perform:
sequentially switching at least one winding to be applied with the varying DC voltage among the plurality of windings to rotate the rotor, and
changing number of conducting windings on the basis of the varying DC voltage, the number of conducting windings being number of the at least one winding to be applied with the varying DC voltage.

2. The power tool according to claim 1 , wherein the varying DC voltage repeats rising and falling,
wherein, within a period of time during which the varying DC voltage falls, the controller performs decreasing, as the changing, the number of conducting windings, and
wherein, within a period of time during which the varying DC voltage rises, the controller performs increasing, as the changing, the number of conducting windings.

3. The power tool according to claim 1 , wherein, when the varying DC voltage is higher than or equal to a voltage threshold value, the controller performs setting, as the changing, the number of conducting windings to a first conduction number,
wherein, when the varying DC voltage is lower than the voltage threshold value, the controller performs setting, as the changing, the number of conducting windings to a second conduction number, the second conduction number being smaller than the first conduction number, and
wherein the voltage threshold value is lower than a maximum value of the varying DC voltage and is higher than a combined voltage of induced voltages generated in the first conduction number windings applied with the varying DC voltage.

4. The power tool according to claim 3 , wherein the plurality of windings constitutes star-connected three-phase windings having a neutral point, the power tool further comprising a bridge circuit capable of connecting the output line to the neutral point,
wherein the setting the number of conducting windings to the second conduction number is performed by applying the varying DC voltage to the star-connected three-phase windings via the bridge circuit.

5. The power tool according to claim 3 , wherein the plurality of windings constitutes delta-connected three-phase windings,
wherein the setting the number of conducting windings to the first conduction number is performed by using a 180° conduction method, and
wherein the setting the number of conducting windings to the second conduction number is performed by using a 120° conduction method.

6. The power tool according to claim 1 , further comprising a rotational speed detector configured to detect rotational speed of the rotor,
wherein the controller is configured to further perform calculating, on the basis of the rotational speed of the rotor, induced voltages generated in the plurality of windings by rotation of the rotor.

7. A power tool comprising:
a brushless motor comprising:
a stator including a plurality of windings; and
a rotor rotatable relative to the stator;

a voltage conversion circuit configured to convert an AC voltage supplied from an AC power supply into a varying DC voltage;
a voltage detector configured to detect the varying DC voltage;
an output line for applying the varying DC voltage to the plurality of windings, the output line comprising a positive line and a negative line; and
a controller configured to perform:
sequentially switching at least one winding to be connected between the positive line and the negative line and to be applied with the varying DC voltage among the plurality of windings to rotate the rotor, and
changing a maximum series number on the basis of the varying DC voltage, the maximum series number being a maximum number of the at least one winding to be connected in series between the positive line and the negative line.

8. The power tool according to claim 7 , wherein the varying DC voltage repeats rising and falling,
wherein, within a period of time during which the varying DC voltage falls, the controller performs decreasing, as the changing, the maximum series number, and
wherein, within a period of time during which the varying DC voltage rises, the controller performs increasing, as the changing, the maximum series number.

9. The power tool according to claim 7 , wherein, when the varying DC voltage is higher than or equal to a voltage threshold value, the controller performs setting, as the changing, the maximum series number to a first series number,
wherein, when the varying DC voltage is lower than the voltage threshold value, the controller performs setting, as the changing, the maximum series number to a second series number, the second series number being smaller than the first series number, and
wherein the voltage threshold value is lower than a maximum value of the varying DC voltage and is higher than a combined voltage of induced voltages generated in the first series number windings connected in series between the positive line and the negative line.

10. The power tool according to claim 9 , wherein the plurality of windings constitutes star-connected three-phase windings having a neutral point, the power tool further comprising a bridge circuit capable of connecting the neutral point selectively to one of the positive line and the negative line,
wherein the setting the maximum series number to the second series number is performed by applying the varying DC voltage to the star-connected three-phase windings via the bridge circuit.

11. The power tool according to claim 9 , wherein the plurality of windings constitutes delta-connected three-phase windings,
wherein the setting the maximum series number to the first series number is performed by using a 180° conduction method, and
wherein the setting the maximum series number to the second series number is performed by using a 120° conduction method.

Assignees

• Hitachi Koki Kk
• Koki Holdings Co Ltd

Inventors

• Iwata Kazutaka
• Funabashi Kazuhiko

Classifications

• B25F5/00 Primary

  Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for · CPC title

• H02K11/33

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• H02K11/26

  Devices for sensing voltage, or actuated thereby, e.g. overvoltage protection devices · CPC title

• H02K7/145

  Hand-held machine tool · CPC title

• H02K29/03

  with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems · CPC title