Motor controller

Patent metadata

Field	Value
Publication number	US-10411574-B2
Application number	US-201715590533-A
Country	US
Kind code	B2
Filing date	May 9, 2017
Priority date	May 11, 2016
Publication date	Sep 10, 2019
Grant date	Sep 10, 2019

Abstract

An electronic control unit includes two inverters, a magnetic sensor, a failure detection unit, an inverter driving unit, a signal examination unit, and a failed element identification unit. The magnetic sensor detects a magnetic flux generated around a winding. The failure detection unit detects an ON-state failure of the inverter. When the ON-state failure is detected, the inverter driving unit stops driving the inverter to which the ON-state failure has been detected, and continues driving the other inverter. The signal examination unit examines a presence or absence of a special signal. When there is a signal appearing according to a special magnetic flux, the failed element identification unit identifies a failed switching element based on a motor electric angle generated by the signal.

First claim

What is claimed is:

1. A motor controller for controlling a motor having two systems of winding sets, the motor controller comprising:
two inverters each provided for each winding set, two inverters having a plurality of switching elements for switching energization and de-energization of windings of each phase of the winding sets;
a magnetic sensor that detects a magnetic flux generated around the winding;
a failure detection unit that detects an ON-state failure of the inverters;
an inverter driving section that continues to drive one of the inverters while stopping driving the other inverter in which the ON-state failure has been detected when the ON-state failure is detected by the failure detection unit, wherein the location of the ON-state failure corresponds to a failed switching element, the failed switching element being amongst the plurality of switching elements included in the inverter that has been stopped;
a signal examination unit that examines a presence or absence of a special signal wherein the special signal is a signal appearing in accordance with a special magnetic flux among a waveform of an output signal of the magnetic sensor or a waveform after a predetermined process is applied to the output signal of the magnetic sensor, wherein the special magnetic flux is a magnetic flux generated around the winding corresponding to the failed switching element by a brake current that is generated as the motor rotates when there is an ON-state failure; and
a failed element identification unit that identifies the failed switching element based on a motor electrical angle at which the special signal has been generated if the special signal is present.

2. The motor controller according to claim 1 , wherein,
when each of periods obtained by dividing one period of the motor electrical angle from a reference position by the timing at which a switching operation of the switching element is performed is defined as an inter-switching period; and
when a signal having amplitude equal to or greater than a predetermined value occurs for the same inter-switching period for a predetermined number of times or more, the signal examination unit determines the signal as the special signal.

3. The motor controller according to claim 1 , wherein,
the winding has a lead wire extending toward a switching element side; and
the magnetic sensor is disposed at a position capable of detecting a magnetic flux generated around the lead wire.

4. The motor controller according to claim 1 , wherein,
the magnetic sensor also serves as a position sensor for detecting a rotation angle of the motor.

5. The motor controller according to claim 1 , wherein,
the motor controller further includes a position sensor for detecting a rotation angle of the motor apart from the magnetic sensor.

6. The motor controller according to claim 4 , wherein,
the motor controller further includes a rotation speed calculation unit that calculates a rotation speed of the motor based on the rotation angle of the motor; and
the signal examination unit examines a presence or absence of the special signal based on the output signal of the magnetic sensor when the rotation speed of the motor is equal to or higher than the predetermined rotation speed.

7. The motor controller according to claim 1 , wherein,
the motor controller includes two microcomputers each including the failure detection unit, the inverter driving unit, the signal examination unit, and the failed element identification unit;
when a microcomputer provided corresponding to the inverter of the first system is defined as a first microcomputer and a microcomputer provided corresponding to the inverter of the second system is defined as a second microcomputer,
when the ON-state failure of the inverter of the first system is detected, identification of the failed switching element by the failed element identification unit of the first microcomputer is continued while the driving of the inverter of the first system by the first microcomputer is stopped.

Assignees

• Denso Corp

Inventors

• NAKASHIMA Kotaro

Classifications

• H02K11/33

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• H02K5/225

  Terminal boxes or connection arrangements (specially adapted for submersible motors H02K5/132) · CPC title

• H02K3/28

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K17/30

  Structural association of asynchronous induction motors with auxiliary electric devices influencing the characteristics of the motor or controlling the motor, e.g. with impedances or switches · CPC title

• H02M7/5387 Primary

  in a bridge configuration · CPC title