Primary coil circuit for wireless power transfer, ground assembly using the same, and manufacturing method therefor

Patent metadata

Field	Value
Publication number	US-10411515-B2
Application number	US-201715460825-A
Country	US
Kind code	B2
Filing date	Mar 16, 2017
Priority date	Mar 24, 2016
Publication date	Sep 10, 2019
Grant date	Sep 10, 2019

Abstract

A primary coil circuit of a ground assembly for wirelessly transferring power to a secondary coil includes: a primary coil magnetically coupled to the secondary coil and having a first terminal and a second terminal; a second capacitor having a first terminal and a second terminal connected to the first terminal of the primary coil; a first inductor having a first terminal coupled to a first input terminal of a power source and a second terminal coupled to the first terminal of the second capacitor; and a first capacitor having a first terminal coupled commonly to the second terminal of the first inductor and the first terminal of the second capacitor and a second terminal coupled commonly to the second terminal of the primary coil and a second input terminal of the power source.

First claim

What is claimed is:

1. A primary coil circuit of a ground assembly for wirelessly transferring power to a secondary coil, the primary coil circuit comprising:
a primary coil magnetically coupled to the secondary coil and having a first terminal and a second terminal;
a second capacitor having a first terminal and a second terminal connected to the first terminal of the primary coil;
a first inductor having a first terminal coupled to a first input terminal of a power source and a second terminal coupled to the first terminal of the second capacitor; and
a first capacitor having a first terminal coupled commonly to the second terminal of the first inductor and the first terminal of the second capacitor and a second terminal coupled commonly to the second terminal of the primary coil and a second input terminal of the power source,
wherein a first inductance of the first inductor is smaller than a second inductance of the primary coil, and the first inductance is calculated by multiplying the second inductance of the primary coil and a value obtained by dividing a second capacitance of the second capacitor by a sum of a first capacitance of the first capacitor and the second capacitance of the second capacitor.

2. The primary coil circuit according to claim 1 , wherein the second capacitance of the second capacitor is determined by a target current supplied to the primary coil.

3. The primary coil circuit according to claim 1 , wherein a phase of a current flowing through the primary coil is 90 degrees different from a phase of a current flowing through the first inductor.

4. The primary coil circuit according to claim 1 , wherein a first resonance frequency of a first resonance circuit formed by the first inductor and the first capacitor is equal to a second resonance frequency of a second resonance circuit formed by the primary coil and the second capacitor.

5. The primary coil circuit according to claim 1 , further comprising at least one third capacitor connected in parallel to the second capacitor.

6. The primary coil circuit according to claim 5 , further comprising at least one switching element connected in series to the at least one third capacitor or the second capacitor,
wherein the at least one switching element is turned on or off by a ground assembly controller connected to the at least one switching element.

7. A ground assembly for wirelessly transferring power to a secondary coil, the ground assembly comprising:
a primary coil magnetically coupled to the secondary coil and having a series resonance circuit;
a second capacitor connected in series with the primary coil;
a parallel resonance circuit coupled to the series resonance circuit of the primary coil and the second capacitor and having a first inductor and a first capacitor;
at least one third capacitor connected in parallel to the second capacitor;
at least one switching element connected in series to the at least one third capacitor or the second capacitor; and
a controller controlling an ON or OFF operation of the at least one switching element.

8. The ground assembly according to claim 7 , further comprising a power conversion unit which is coupled to the parallel resonance circuit, converts a power from a power source, and transfers the converted power to the parallel resonance circuit.

9. The ground assembly according to claim 8 , further comprising a controller controlling a system frequency applied to the parallel resonance circuit by controlling operation of at least one switching element in the power conversion unit.

10. The ground assembly according to claim 9 , wherein the controller controls the system frequency so that a first resonance frequency of the parallel resonance circuit is equal to a second resonance frequency of the series resonance circuit.

11. The ground assembly according to claim 9 , wherein the controller controls an operating frequency according to element tolerance or an element deterioration of one or more of the primary coil, the second capacitor, the first capacitor, and the first inductor, such that the operating frequency matches or approximates the system frequency, a resonance frequency of the parallel resonance circuit, or a resonance frequency of the series resonance circuit.

12. A method of manufacturing a ground assembly for wirelessly transferring power to a secondary coil, comprising:
forming a primary coil circuit; and
connecting a power conversion unit converting a power from a power source and transferring the converted power to the primary coil circuit,
wherein the primary coil circuit includes:
a primary coil magnetically coupled to the secondary coil and having a first terminal and a second terminal;
a second capacitor having a first terminal and a second terminal connected to the first terminal of the primary coil;
a first inductor having a first terminal coupled to a first input terminal of the power source and a second terminal coupled to the first terminal of the second capacitor; and
a first capacitor having a first terminal coupled commonly to the second terminal of the first inductor and the first terminal of the second capacitor and a second terminal coupled commonly to the second terminal of the primary coil and a second input terminal of the power source, and

a capacitance of the second capacitor is determined based on a target current applied to the primary coil,
wherein a first inductance of the first inductor is smaller than a second inductance of the primary coil, and the first inductance is calculated by multiplying the second inductance of the primary coil and a value obtained by dividing a second capacitance of the second capacitor by a sum of a first capacitance of the first capacitor and the second capacitance of the second capacitor.

13. The method according to claim 12 , wherein a first resonance frequency of a first resonance circuit formed by the first inductor and the first capacitor is equal to a second resonance frequency of a second resonance circuit formed by the primary coil and the second capacitor.

14. The method according to claim 12 , wherein the primary coil circuit further comprises:
at least one third capacitor connected in parallel to the second capacitor; and
at least one switching element connected in series to the at least one third capacitor or the second capacitor,
wherein the at least one switching element is turned on or off by a ground assembly controller connected to the at least one switching element.

15. The method according to claim 12 , wherein the forming the primary coil circuit comprises:
forming a primary pad including the primary coil and ferrite supporting the primary coil.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp
• Research & Business Found Sungkyunkwan Univ

Inventors

• Lee Woo Young
• Choe Gyu Yeong
• Kim Min Jung
• Kim Min Kook
• Byeon Jong Eun
• Kang Min Hyuck
• Woo Dong Gyun
• Lee Byoung Kuk
• Joo Dong Myoung

Classifications

• B60L53/126

  Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver · CPC title

• B60L53/122 Primary

  Circuits or methods for driving the primary coil, e.g. supplying electric power to the coil · CPC title

• H02J7/42

  with electronic devices having internal batteries, e.g. mobile phones · CPC title

• H02J50/80

  involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices · CPC title

• H02J50/12 Primary

  of the resonant type · CPC title