Power conversion device

Patent metadata

Field	Value
Publication number	US-10411486-B2
Application number	US-201715691733-A
Country	US
Kind code	B2
Filing date	Aug 30, 2017
Priority date	Sep 9, 2016
Publication date	Sep 10, 2019
Grant date	Sep 10, 2019

Abstract

A power conversion device includes a thermal conductive substrate, a DC-to-DC converter circuit assembly, an on board charger module (OBCM) circuit assembly and at least one electric wire. The thermal conductive substrate has a first surface and a second surface opposite to each other. The DC-to-DC converter circuit assembly is disposed on the first surface. The OBCM circuit assembly is disposed on the first surface as well. An end of the electric wire connects with the DC-to-DC converter circuit assembly, another end of the electric wire connects with the OBCM circuit assembly.

First claim

What is claimed is:

1. A power conversion device, comprising:
a thermal conductive substrate having a first surface and a second surface opposite to each other;
an electromagnetic interference controller circuit assembly disposed on the first surface;
an on board charger module circuit assembly disposed on the first surface;
a DC-to-DC converter circuit assembly disposed between the on board charger module circuit assembly and the first surface of the thermal conductive substrate, the electromagnetic interference controller circuit assembly and the DC-to-DC converter circuit assembly are placed side by side; and
at least one electric wire, an end of the electric wire connecting with the DC-to-DC converter circuit assembly, another end of the electric wire connecting with the on board charger module circuit assembly.

2. The power conversion device of claim 1 , further comprising a top cover covering the first surface, and a space being set between the top cover and the first surface, wherein the DC-to-DC converter circuit assembly and the on board charger module circuit assembly are located in the space.

3. The power conversion device of claim 1 , wherein the thermal conductive substrate has a flow channel and at least a part of the flow channel is located on the second surface; and
further comprising a sealing piece sealing the flow channel.

4. The power conversion device of claim 3 , wherein the sealing piece is a stamping part.

5. The power conversion device of claim 3 , further comprising a power distribution unit connected with the thermal conductive substrate, and at least a part of the sealing piece being located between the thermal conductive substrate and the power distribution unit.

6. The power conversion device of claim 1 , wherein the thermal conductive substrate has a flow channel and at least a part of the flow channel is located on the second surface; and
further comprising a power distribution unit connected with the thermal conductive substrate, and the power distribution unit having a base plate sealing the flow channel.

7. The power conversion device of claim 6 , wherein the power distribution unit has at least one side wall, the side wall and the base plate collectively define an accommodating space, and the base plate protrudes at a side of the side wall away from the accommodating space.

8. The power conversion device of claim 7 , wherein the side wall and the base plate are integrally formed.

9. The power conversion device of claim 1 , wherein the thermal conductive substrate has a through hole penetrating through the first surface and the second surface; and
further comprising a sealing ring and at least a part of the sealing ring being located on the second surface and surrounding the through hole.

Assignees

• Delta Electronics Thailand Public Co Ltd

Inventors

• You Pei-Ai
• Sun Hao
• Zhang Jin-Fa

Classifications

• B60L2270/147

  electro magnetic [EMI] · CPC title

• H02J7/70

  characterised by the mechanical construction · CPC title

• H02J2207/20

  Charging or discharging characterised by the power electronics converter · CPC title

• H02J7/00

  Circuit arrangements for charging or discharging batteries or for supplying loads from batteries · CPC title

• B60L53/22

  Constructional details or arrangements of charging converters specially adapted for charging electric vehicles · CPC title