Heat exchanger, hot water apparatus, and method of manufacturing heat exchanger

Patent metadata

Field	Value
Publication number	US-10408549-B2
Application number	US-201715826008-A
Country	US
Kind code	B2
Filing date	Nov 29, 2017
Priority date	Dec 14, 2016
Publication date	Sep 10, 2019
Grant date	Sep 10, 2019

Abstract

A fin has a plurality of insertion holes in an elliptical shape through which a heat transfer tube is inserted and contains stainless steel as a material. The plurality of insertion holes are disposed as being aligned in a single row in a first direction. The fin has a first slit extending from a first end portion toward a second end portion and a second slit extending from the second end portion toward the first end portion. The second slit has a first edge portion where a cut and raised wall portion is disposed and a second edge portion where no cut and raised wall portion is disposed.

First claim

What is claimed is:

1. A heat exchanger comprising:
a heat transfer tube; and
a fin having a plurality of insertion holes in a circular shape through which the heat transfer tube is inserted and containing stainless steel as a material,
the plurality of insertion holes being disposed as being aligned in a single row in a first direction,
the plurality of insertion holes aligned in the single row including a first insertion hole and a second insertion hole adjacent to each other,
the fin having a first end portion and a second end portion opposed to each other in a second direction intersecting with the first direction,
the fin having a first slit extending from the first end portion toward the second end portion and a second slit extending from the second end portion toward the first end portion, and
the second slit having a first edge portion where a cut and raised wall portion is disposed and a second edge portion where no cut and raised wall portion is disposed,
wherein
the first slit has a tip end located in a region lying between the first insertion hole and the second insertion hole and located on a side of the second end portion relative to a centerline which connects a center of the circular shape of the first insertion hole and a center of the circular shape of the second insertion hole to each other.

2. The heat exchanger according to claim 1 , wherein
the second slit has a tip end located in a region lying between the first insertion hole and the second insertion hole.

3. The heat exchanger according to claim 1 , wherein
the second slit has the first edge portion located closer to the second end portion than the second edge portion of the second slit.

4. The heat exchanger according to claim 3 , wherein
the first edge portion has a curved front shape which projects from the second end portion toward the first end portion.

5. The heat exchanger according to claim 1 , wherein
a burring wall portion is disposed around each of the plurality of insertion holes, and
when a virtual straight line which extends in the first direction and passes through a center of the circular shape of the insertion hole and a virtual normal which passes through the center of the circular shape and is orthogonal to the virtual straight line are assumed, the burring wall portion has a notch in a portion where the virtual normal passes.

6. The heat exchanger according to claim 5 , wherein
the fin has a recess recessed from an edge of the fin toward the insertion hole in a portion where the virtual normal passes.

7. The heat exchanger according to claim 1 , wherein
a width along the first direction at a tip end portion of the first slit is set to be equal in dimension to a width along the first direction at a tip end portion of the second slit.

8. A hot water apparatus comprising:
the heat exchanger according to claim 1 ; and
a burner which generates combustion gas for heating with which heat is exchanged by the heat exchanger.

9. A method of manufacturing the heat exchanger according to claim 1 , the method comprising:
press-fitting the heat transfer tube in the insertion hole in the fin; and
brazing the heat transfer tube to the fin.

10. The method of manufacturing the heat exchanger according to claim 9 , wherein
the fin is prepared to have a burring wall portion around each of the plurality of insertion holes and to have a recess,
when a virtual straight line which extends in the first direction and passes through a center of the circular shape of the insertion hole and a virtual normal which passes through the center of the circular shape and is orthogonal to the virtual straight line are assumed, the burring wall portion is formed to have a notch in a portion where the virtual normal passes,
the recess is formed to be recessed from an edge of the fin toward the insertion hole in a portion where the virtual normal passes, and
the brazing the heat transfer tube includes feeding a brazing material from the recess through the notch in the burring wall portion to a portion in between the heat transfer tube and the fin.

11. The heat exchanger according to claim 1 , wherein
the second end portion is located on a downstream side from the first end portion in a direction of flow of a combustion gas.

Assignees

• Noritz Corp

Inventors

• Oohigashi Takeshi
• Yoshida Satoshi
• Nakamura Akinobu

Classifications

• F28F21/083

  from stainless steel · CPC title

• F28D1/05375

  with particular pattern of flow, e.g. change of flow direction (F28D1/05391 takes precedence) · CPC title

• F28D1/05325

  with particular pattern of flow, e.g. change of flow direction (F28D1/05341 takes precedence) · CPC title

• F28D1/0426

  with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element · CPC title

• F28F2275/04

  by brazing · CPC title