Method for providing color and material property options in a three-dimensional object printer

Patent metadata

Field	Value
Publication number	US-10406803-B2
Application number	US-201615372988-A
Country	US
Kind code	B2
Filing date	Dec 8, 2016
Priority date	Dec 8, 2016
Publication date	Sep 10, 2019
Grant date	Sep 10, 2019

Abstract

A method of manufacturing a three-dimensional object comprises: selecting a first ejector in a plurality of ejectors of a three-dimensional object printer with reference to a hardness identifier, the first ejector configured to eject a first material; selecting a second ejector in the plurality of ejectors with reference to a color identifier, the second ejector configured to eject a second material having a hardness that is different than a hardness of the first material; operating the first ejector to eject the first material toward a platen to form an inner portion of the object with the first material; and operating the second ejector to eject the second material toward the platen to form an outer layer of the object with the second material, the outer layer of the object surrounding at least a portion of the inner portion of the object.

First claim

What is claimed is:

1. A three-dimensional object printer comprising:
a platen;
a plurality of ejectors configured to eject drops of material toward the platen to form layers of an object to be formed on the platen, each ejector in the plurality of ejectors configured to eject a different material; and
a controller operatively connected to the plurality of ejectors, the controller configured to:
receive image data of the object to be formed on the platen;
select a first ejector in a plurality of ejectors of a three-dimensional object printer with reference to a hardness identifier in the image data associated with a first region of the object, the first ejector configured to eject a first material;
select a second ejector in the plurality of ejectors with reference to a color identifier in the image data associated with a second region of the object, the second ejector configured to eject a second material having a hardness that is different than a hardness of the first material;
operate the first ejector using the image data corresponding to the first region to eject the first material toward the platen to form at least a portion of the first region of the object with the first material; and
operate the second ejector using the image data corresponding to the second region to eject the second material toward the platen to form at least a portion of the second region of the object with the second material, the portion of the second region of the object formed with the second material covering the portion of the first region formed with the first material.

2. The printer according to claim 1 , the controller further configured to:
select the first ejector in response to the hardness of the first material being within a predetermined range of the hardness identifier.

3. The printer according to claim 1 , the controller further configured to:
select the first ejector and another ejector in the plurality of ejectors with reference to the hardness identifier, the other ejector configured to eject another material that has a hardness that is different than a hardness of the first material.

4. The printer according to claim 3 , the controller further configured to:
select the first ejector and the other ejector in response to the hardness of the first material being less than the hardness identifier and the hardness of the other material being greater than the hardness identifier.

5. The printer according to claim 4 , the controller further configured to:
operate the first ejector and the other ejector to eject the first material and the other material toward the platen to form the portion of the first region of the object, the first material and the other material mixing to form the portion of the first region of the object with a hardness corresponding to the hardness identifier.

6. The printer according to claim 1 , the controller further configured to:
select the second ejector and another ejector in the plurality of ejectors with reference to the color identifier, the other ejector configured to eject another material that has a color that is different than a color of the second material and the colors of the other material and the second material are different than a color corresponding to the color identifier.

7. The printer according to claim 6 , the controller further configured to:
operate the second ejector and the other ejector to eject the second material and the other material toward the platen to form the portion of the second region of the object, the second material and the other material mixing to form the portion of the second region of the object with a color corresponding to the color identifier.

8. The printer according to claim 1 , the controller further configured to:
select one of the first ejector and a third ejector in the plurality of ejectors with reference to a texture identifier associated with another region of the object that covers the second region of the object, the one of the first ejector and the third ejector configured to eject one of the first material and a third material, the one of the first material and a third material being transparent and having a texture that is different than a texture of the second material; and
operate the one of the first ejector and the third ejector to eject one of the first material and the third material toward the platen to form a portion of the other region over the portion of the of the second region of the object.

Assignees

• Xerox Corp

Inventors

• Folkins Jeffrey J
• Mandel Barry P

Classifications

• B29C64/386

  Data acquisition or data processing for additive manufacturing · CPC title

• B29C64/40

  Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof · CPC title

• B29K2105/0058

  Liquid or visquous · CPC title

• B33Y50/02

  for controlling or regulating additive manufacturing processes · CPC title

• B29K2995/002

  Coloured · CPC title