Electrode for water-splitting reaction and method for producing the same

Patent metadata

Field	Value
Publication number	US-10406516-B2
Application number	US-201414479910-A
Country	US
Kind code	B2
Filing date	Sep 8, 2014
Priority date	Mar 8, 2012
Publication date	Sep 10, 2019
Grant date	Sep 10, 2019

Abstract

The present invention provides an electrode for water-splitting reaction that is capable of increasing conductive path between a photocatalyst layer and a current collecting layer without inhibiting light absorption by photocatalyst, which comprises: a photocatalyst layer 10; a current collecting layer 30; and a contact layer 20 that contains semiconductor or good conductor and is provided between the photocatalyst layer 10 and the current collecting layer 30, wherein the contact layer 20 is provided along the surface shape of the photocatalyst layer 10 at the current collecting layer 30 side of the photocatalyst layer 10.

First claim

The invention claimed is:

1. An electrode for water-splitting reaction comprising:
a photocatalyst layer; a current collecting layer; and a contact layer that contains a first semiconductor or a first conductor and is provided between the photocatalyst layer and the current collecting layer,
wherein the photocatalyst layer consists essentially of photocatalyst particles, and
the contact layer is provided along the surface shape of the photocatalyst layer at the current collecting layer side of the photocatalyst layer, and
wherein the photocatalyst layer is directly exposed to light, and
wherein in the photocatalyst layer, a number of stack of photocatalyst particles in a lamination direction of the photocatalyst layer and the contact layer is from 1 to 3,
wherein the number of stack of photocatalyst particles in a lamination direction of the photocatalyst layer and the contact layer is the number of photocatalyst particles stacked vertically toward a light receiving face from the contact face.

2. The electrode for water-splitting reaction according to claim 1 , wherein the photocatalyst layer further comprises a second semiconductor or a second conductor, and the second semiconductor or the second conductor in the photocatalyst layer is eccentrically located in the photocatalyst layer at the contact layer side, than the side opposite the contact layer.

3. The electrode for water-splitting reaction according to claim 1 , wherein a photocurrent density at measurement potential of 1 V (vs. RHE) is 350 μA/cm 2 or more.

4. A method for producing hydrogen, comprising irradiating an electrode for water-splitting reaction dipped in water or an electrolyte aqueous solution with light to conduct a water photolysis, wherein the electrode for water-splitting reaction is the electrode for water-splitting reaction according to claim 1 .

5. The electrode for water-splitting reaction according to claim 1 , wherein the contact layer is in continuous contact with photocatalyst particles of the photocatalyst layer.

6. The electrode for water-splitting reaction according to claim 1 , wherein the photocatalyst particles of the photocatalyst layer have an average particle size of from 50 nm to 100 μm.

7. The electrode for water-splitting reaction according to claim 1 , wherein the photocatalyst particles of the photocatalyst layer are a mixture of primary particles and secondary particles, wherein the primary particles have an average particle size of from 50 nm to 100 μm, and the secondary particles have an average particle size of 500 nm to 100 μm.

8. A method for producing an electrode for water-splitting, reaction having a photocatalyst layer that is directly exposed to light, comprising:
a photocatalyst layer formation step of forming a photocatalyst layer that consists essentially of a mixture of photocatalyst particles and cocatalyst particles different from the photocatalyst particles, wherein in the mixture the cocatalyst particles are dispersed in the photocatalyst particles;
a contact layer formation step of covering one face of the photocatalyst layer with semiconductor or good conductor to form a contact layer; and
a current collecting layer formation step of forming a current collecting layer on a face of the contact layer at the side opposite the photocatalyst layer of the contact layer.

9. The method for producing an electrode for water-splitting reaction according to claim 8 , wherein in the contact layer formation step, the contact layer is formed on one face of the photocatalyst layer by sputtering the first semiconductor or the first conductor.

10. The method for producing an electrode for water-splitting reaction according to claim 8 , wherein in the current collecting layer formation step, the current collecting layer is formed by sputtering.

11. The method for producing an electrode for water-splitting reaction according to claim 8 , which further comprises a non-contact photocatalyst removal step of removing the photocatalyst particles that are not in contact with the contact layer.

12. The method for producing an electrode for water-splitting reaction according to claim 11 , wherein in the photocatalyst layer formation step, the photocatalyst layer is formed by laminating photocatalyst on one face of a first substrate, and in the non-contact photocatalyst removal step, the first substrate is removed.

13. The method for producing an electrode for water-splitting reaction according to claim 8 , which further comprises a reinforcing substrate formation step of forming a second substrate at the side opposite the contact layer of the current collecting layer after the current collecting layer formation step.

14. A method for producing hydrogen, comprising irradiating an electrode for water-splitting reaction dipped in water or an electrolyte aqueous solution, with light to conduct water photolysis, wherein the electrode for water-splitting reaction is the electrode for water-splitting reaction obtained by the production method according to claim 8 .

Assignees

• Univ Tokyo

Inventors

• Minegishi Tsutomu
• Domen Kazunari
• Kubota Jun

Classifications

• C01B3/042

  Decomposition of water (by electrolysis of water C25B1/04) · CPC title

• B01J37/0244

  Coatings comprising several layers · CPC title

• B01J27/24

  Nitrogen compounds · CPC title

• B01J23/10

  of rare earths · CPC title

• B01J21/063

  Titanium; Oxides or hydroxides thereof · CPC title