Rotary electric machine having gas coolers

Patent metadata

Field	Value
Publication number	US-10404138-B2
Application number	US-201415322579-A
Country	US
Kind code	B2
Filing date	Nov 18, 2014
Priority date	Nov 18, 2014
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

Gas coolers one of which is housed in a gas cooler chamber provided at an upper portion of a casing and installed near an opening of the casing above each stator coil end, are provided. A gas circulation passage is formed in which a cooling gas circulates through a space A provided at an intake side of each fan→a space B surrounding the fan→the gas cooler chamber→the gas cooler→a space C including the stator coil end→a gap between a rotor and a stator and gas passages formed in the rotor and the stator→a space D between an outer periphery of the stator and the casing→the space A.

First claim

The invention claimed is:

1. A rotary electric machine comprising:
a stator disposed within a casing filled with a cooling gas, the stator including a stator core, a stator coil, and a pair of stator coil ends at both end portions of the stator coil;
a rotor disposed at an inner peripheral side of the stator with a gap therebetween and including a rotor core mounted on a rotation shaft and a rotor coil;
a pair of fans mounted near both end portions of the rotation shaft and each configured to suck the cooling gas from an axial side with a side opposite to the rotor coil as an intake side and send the cooling gas to an outer peripheral side; and
a pair of gas coolers housed in a pair of gas cooler chambers provided at an upper portion of the casing in which the pair of stator coil ends are located, the pair of gas coolers being installed near a pair of openings of the casing and above the pair of stator coil ends,
wherein a pair of gas circulation passages are formed in which, for each gas circulation passage of the pair of gas circulation passages, the cooling gas sucked by one of the pair of fans from one of a pair of spaces A, each space A of the pair of spaces A being provided at the intake side of one of the pair of fans, circulates through one of a pair of spaces B, each space B of the pair of spaces B surrounding one of the pair of fans→one of the pair of gas cooler chambers→one of the plurality of gas coolers→one of a pair of spaces C, each space C of the pair of spaces C including one of the pair of stator coil ends→the gap between the rotor and the stator and gas passages formed in the rotor and the stator→a space D between an outer periphery of the stator and the casing→the one of the pair of spaces A, and
wherein the cooling gas flows through the pair of openings from each gas cooler toward the space C.

2. The rotary electric machine according to claim 1 , wherein partition walls are provided at both sides of each stator coil end of the pair of stator coil ends so as to partition off the pair of spaces C and a pair of gas passages for the cooling gas from the space D toward the pair of spaces A.

3. The rotary electric machine according to claim 2 , wherein the partition walls are provided at such positions that a gas passage for the cooling gas from the space D toward the space A is ensured at an outer side of each partition wall, downward gas passages through which the cooling gas flowing out from the pair of gas coolers flows downward along an outer periphery of the stator coil end is ensured at an inner side of each of the partition walls, and a distance for insulation is ensured between the stator coil end and each of the partition walls.

4. The rotary electric machine according to claim 1 , wherein, for each gas circulation passage of the pair of gas circulation passages, in a portion from the one of the pair of gas coolers to the one of the pair of spaces C, a guide plate is provided at a downstream side of the one of the pair of openings of the casing so as to have an inclination angle relative to an opening surface of the one of the pair of openings for causing the cooling gas to flow to a plurality of directions.

5. The rotary electric machine according to claim 4 , wherein partition walls are provided at both sides of each stator coil end of the pair of stator coil ends so as to partition off the pair of spaces C and a pair of passages for the cooling gas from the space D toward the pair of spaces A.

6. The rotary electric machine according to claim 5 , wherein the partition walls are provided at such positions that a gas passage for the cooling gas from the space D toward the space A is ensured at an outer side of each partition wall, downward gas passages through which the cooling gas flowing out from the pair of gas coolers flows downward along an outer periphery of the stator coil end is ensured at an inner side of each of the partition walls, and a distance for insulation is ensured between the stator coil end and each of the partition walls.

7. A rotary electric machine comprising:
a stator disposed within a casing filled with a cooling gas, the stator including a stator core, a stator coil, and a pair of stator coil ends at both end portions of the stator coil;
a rotor disposed at an inner peripheral side of the stator with a gap therebetween and including a rotor core mounted on a rotation shaft and a rotor coil;
a pair of fans mounted near both end portions of the rotation shaft and each configured to suck the cooling gas from an axial side with a side opposite to the rotor coil as an intake side and send the cooling gas to an outer peripheral side; and
a pair of gas coolers housed in a pair of gas cooler chambers provided at an upper portion of the casing in which the pair of stator coil ends are located, the pair of gas coolers being installed near a pair of openings of the casing and above the pair of stator coil ends,
wherein a pair of gas circulation passages are formed in which, for each gas circulation passage of the pair of gas circulation passages, the cooling gas sucked by one of the pair of fans from one of a pair of spaces A, each space A of the pair of spaces A being provided at the intake side of one of the pair of fans, circulates through one of a pair of spaces B, each space B of the pair of spaces B surrounding one of the pair of fans→one of the pair of gas cooler chambers→one of the plurality of gas coolers→one of a pair of spaces C, each space C of the pair of spaces C including one of the pair of stator coil ends→the gap between the rotor and the stator and gas passages formed in the rotor and the stator→a space D between an outer periphery of the stator and the casing→the one of the pair of spaces A, and
wherein, for each gas circulation passage of the pair of gas circulation passages, in a portion from the one of the pair of gas coolers to the one of the pair of spaces C, a guide plate is provided at a downstream side of the one of the pair of openings of the casing so as to have an inclination angle relative to an opening surface of the one of the pair of openings for causing the cooling gas to flow to a plurality of directions.

8. The rotary electric machine according to claim 7 , wherein partition walls are provided at both sides of each stator coil end of the pair of stator coil ends so as to partition off the pair of spaces C and a pair of passages for the cooling gas from the space D toward the pair of spaces A.

9. The rotary electric machine according to claim 8 , wherein the partition walls are provided at such positions that a gas passage for the cooling gas from the space D toward the space A is ensured at an outer side of each partition wall, downward gas passages through which the cooling gas flowing out from the pair of gas coolers flows downward along an outer periphery of the stator coil end is ensured at an inner side of each of the partition walls, and a distance for insulation is ensured between the stator coil end and each of the partition walls.

10. A rotary electric machine comprising:
a stator disposed within a casing filled with a cooling gas, the stator including a stator core, a stator coil, and a pair of stator coil ends at both end portions of the stator coil;
a rotor disposed at an inner peripheral side of the stator with a gap therebetween and including a rotor core mounted on a rotation shaft and a rotor coil;
a pair of fans mounted near both end portions of the rotation shaft and each configured to suck the cooling gas from an axial side with a side opposite to the rotor coil as an intake side and send the cooling gas to an outer peripheral side; and
a pair of gas coolers housed in a pair of gas cooler chambers provided at an upper porti

Assignees

• Mitsubishi Electric Corp

Inventors

• Kawashima Koji
• Kingetsu Shingo
• Kondo Masahiro

Classifications

• H02K9/18

  wherein the external part of the closed circuit comprises a heat exchanger structurally associated with the machine casing · CPC title

• H02K7/14

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• H02K9/06 Primary

  with fans or impellers driven by the machine shaft · CPC title

• H02K5/20

  with channels or ducts for flow of cooling medium · CPC title

• H02K5/203 Primary

  specially adapted for liquids, e.g. cooling jackets · CPC title