Stator with core including divided cores, and electric motor

Patent metadata

Field	Value
Publication number	US-10404110-B2
Application number	US-201715848676-A
Country	US
Kind code	B2
Filing date	Dec 20, 2017
Priority date	Jun 12, 2014
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

Provided is a stator that can easily attach a coil to a tooth and that can reduce concentration of stress generated in the core during the operation. The stator includes a core with an annular back yoke, and a plurality of teeth; and a coil wound around each of the plurality of teeth. The core includes a plurality of divided cores each of which having a divided back yoke. A connecting surface is arranged at an end on a second circumferential side of the divided yoke, the connecting surface being a plane or a convex surface extending from a side surface on the second circumferential side of the tooth to an outer circumferential surface of the divided back yoke.

First claim

What is claimed is:

1. A method of assembling a stator, comprising:
providing a plurality of divided cores, each divided core including
a tooth having a circumferential width,
a divided back yoke extending from a radially outer edge of the tooth toward a first circumferential side and constituting a part of the divided back yoke, the divided back yoke having a radial width being less than or equal to the circumferential width of the tooth,
each tooth being aligned in a circumferential direction and extending toward radially inside from the divided back yoke, and
a connecting surface at an end of a second circumferential side opposite to the first circumferential side, the connecting surface being a plane or a convex surface extending from a side surface of the second circumferential side of the tooth to an outer circumferential surface of the divided back yoke; and

providing a plurality of annular coils, each annular coil having a center hole, each coil having a first center hole size of a first uniform width prior to being inserted around the tooth;
sliding the annular coil along each tooth, by moving the annular coil toward the tooth along the connecting surface so as to gradually enlarge the center hole to a second center hole size, the second center hole size being of a second uniform width, the second uniform width being uniformly greater than the first uniform width; and
coupling the plurality of divided cores each fitted with the annular coil to each other so as to be aligned in the circumferential direction.

2. The method according to claim 1 , wherein the connecting surface is a convex curved surface.

3. The method according to claim 1 , further comprising, providing a portion having a shape corresponding to the connecting surface at an end of the first circumferential side of the divided back yoke.

4. The method according to claim 1 , wherein the connecting surface does not include:
a portion positioned at the second circumferential side of the side surface of the tooth; and
a portion positioned at radially outside of the outer circumferential surface of the divided back yoke.

5. The method according to claim 1 , wherein
the connecting surface is formed with a recess recessed inward from the connecting surface, wherein
a projection capable of being fitted to the recess is formed at the end of the first circumferential side of the divided back yoke.

6. An electric motor comprising a stator assembled according to claim 1 .

Assignees

• Fanuc Corp

Inventors

• Senoo Tatsuya

Classifications

• H02K1/148 Primary

  Sectional cores (H02K1/141 takes precedence) · CPC title

• H02K1/08

  Salient poles · CPC title

• Y10T29/49009

  Dynamoelectric machine · CPC title

• H02K3/18

  Windings for salient poles · CPC title

• H02K1/141

  consisting of C-shaped cores · CPC title