Multi-pulse electromagnetic device including a linear magnetic core configuration

Patent metadata

Field	Value
Publication number	US-10403429-B2
Application number	US-201614994982-A
Country	US
Kind code	B2
Filing date	Jan 13, 2016
Priority date	Jan 13, 2016
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

An electromagnetic device may include an elongated core in which a magnetic flux in generable. The electromagnetic device may also include a first channel formed through the elongated core and a second channel formed through the elongated core. An inner core member is provided between the first channel and the second channel. The electromagnetic device may also include a primary winding wound around the inner core member and a plurality of secondary windings wound around the inner core member. An electric current flowing through the primary winding generates a magnetic field about the primary winding and the magnetic field is absorbed by the elongated core to generate the magnetic flux in the elongated core. The magnetic flux flowing in the elongated core causes an electric current to flow in each of the plurality of secondary windings.

First claim

What is claimed is:

1. An electromagnetic device ( 102 ), comprising:
a single elongated core ( 104 ) in which a magnetic flux ( 124 ) is generable;
a first channel ( 106 ) formed through the elongated core;
a second channel ( 108 ) formed through the elongated core, wherein the elongated core has only the first channel and the second channel extending lengthwise therein;
an inner core member ( 110 ) provided between the first channel and the second channel, wherein the first channel and the second channel are spaced from one another to define a common flux flow area in the inner core member;
a primary winding ( 116 ) wound around the inner core member; and
a plurality of secondary windings ( 120 a - 120 n ) wound only around the inner core member of the single core, wherein an electric current flowing through the primary winding generates a magnetic field about the primary winding and the magnetic field is absorbed by the elongated core to generate the magnetic flux in the elongated core, the magnetic flux flowing in the elongated core causes an electric current to flow in each of the plurality of secondary windings, wherein each of the plurality of secondary windings is configured to connect to a different load.

2. The electromagnetic device of claim 1 , wherein the elongated core further comprises:
a first outer core member ( 126 ) opposite one side of the inner core member;
a second outer core member ( 128 ) opposite another side the inner core member;
a first side core member ( 130 ) that connects a first end ( 132 ) of the first outer core member to a first end ( 134 ) of the inner core member and connects the first end of the inner core member to a first end ( 136 ) of the second outer core member; and
a second side core member ( 138 ) that connects a second end ( 140 ) of the first outer core member to a second end ( 142 ) of the inner core member and connects the second end of the inner core member to a second end ( 144 ) of the second outer core member, wherein a first magnetic circuit ( 146 ) is formed about the first channel by the first outer core member, a first portion ( 148 ) of the first side core member, the inner core member and a first portion ( 150 ) of the second side core member, and wherein a second magnetic circuit ( 152 ) is formed around the second channel by the inner core member, a second portion ( 154 ) of the first side core member, the second outer core member and a second portion ( 156 ) of the second side core member, the magnetic flux flowing in the first magnetic circuit and the second magnetic circuit in response to the electric current flowing through the primary winding.

3. The electromagnetic device of claim 1 , wherein the first channel and the second channel each include a depth dimension (D) that corresponds to a longest dimension (L) of the elongated core.

4. The electromagnetic device of claim 3 , wherein the first channel and the second channel each comprise a height dimension and a width dimension (W) that forms an elongated opening transverse to the longest dimension of the elongated core.

5. The electromagnetic device of claim 1 , wherein each turn of the primary winding and the plurality of secondary windings are adjacent to one another around the inner core member.

6. The electromagnetic device of claim 1 , wherein the primary winding and each of the plurality of secondary windings are wound separately around the inner core member.

7. The electromagnetic device of claim 1 , wherein the primary winding and each of the plurality of secondary windings are each wound around the inner core member to maximize a linear length of each winding within the elongated core.

8. The electromagnetic device of claim 1 , further comprising a layer of electrical insulation material ( 302 ) between the primary winding and each of the plurality of secondary windings and between each of the plurality of secondary windings.

9. The electromagnetic device of claim 1 , wherein the elongated core comprises one of a one-piece structure ( 158 ) and a laminated structure ( 160 ) including a plurality of plates ( 162 ) stacked on one another.

10. The electromagnetic device of claim 1 , wherein the magnetic flux is generated by an alternating current flowing in the primary winding, the magnetic flux flows in a first direction transverse to an orientation of the primary winding and plurality of secondary windings during a positive half cycle of the alternating current and in a second direction opposite to the first direction during a negative half cycle of the alternating current.

11. The electromagnetic device of claim 1 , wherein the plurality of secondary windings comprises between two and five secondary windings.

12. The electromagnetic device of claim 1 , wherein the primary winding and the plurality of secondary windings wound around the inner core member form a first phase ( 410 a ) of a three-phase electromagnetic device ( 500 .

13. The electromagnetic device of claim 1 , wherein each of the plurality of secondary windings comprise a different number of turns.

14. The electromagnetic device of claim 1 , wherein the primary winding is configured to connect to an electric power generator device that is operatively coupled to an engine of an airplane or other vehicle.

15. The electromagnetic device of claim 1 , wherein each different load is an electrical component or system of an airplane or other vehicle.

16. An electromagnetic device ( 102 ), comprising:
a single elongated core ( 104 ) in which a magnetic flux ( 124 ) is generable;
a first channel ( 106 ) formed through the elongated core;
a second channel ( 108 ) formed through the elongated core, wherein the elongated core has only the first channel and the second channel extending lengthwise therein;
an inner core member ( 110 ) provided between the first channel and the second channel;
a primary winding ( 116 ) wound around the inner core member; and
a plurality of secondary windings ( 120 a - 120 n ) wound only around the inner core member of the single core, wherein an electric current flowing through the primary winding generates a magnetic field about the primary winding and the magnetic field is absorbed by the elongated core to generate the magnetic flux in the elongated core, the magnetic flux flowing in the elongated core causes an electric current to flow in each of the plurality of secondary windings, wherein each of the plurality of secondary windings is configured to connect to a different load, wherein the primary winding and the plurality of secondary windings wound around the inner core member form a first phase ( 511 a ) of a three-phase electromagnetic device, the three-phase electromagnetic device comprising:
a second phase ( 410 b ), the second phase comprising:
a second phase elongated core ( 104 b ) in which a magnetic flux is generable
a first channel ( 106 b ) formed through the second phase elongated core;
a second channel ( 108 b ) formed through the second phase elongated core;
a second phase inner core member ( 110 b ) provided between the first channel and the second channel;
a second phase primary winding ( 406 b ) wound around the second phase inner core member;
a plurality of second phase secondary windings ( 409 a - 409 n ) wound around the second phase inner core member, the second phase primary winding and the plurality of second phase secondary windings wound around the second phase inner core member form a second phase ( 511 b ) of the three-phase electromagnetic device, wherein each of the plurality of second phase secondary windings i

Assignees

• Boeing Co

Inventors

• Peck Jr James L

Classifications

• H01F30/06

  characterised by the structure · CPC title

• H01F30/04

  having two or more secondary windings, each supplying a separate load, e.g. for radio set power supplies · CPC title

• H01F27/2847

  Sheets; Strips (H01F27/2866 takes precedence) · CPC title

• H01F27/323

  Insulation between winding turns, between winding layers · CPC title

• H01F27/2823 Primary

  Wires (H01F27/2866 takes precedence) · CPC title