Magnet and displacement detection unit

Patent metadata

Field	Value
Publication number	US-10401195-B2
Application number	US-201715439264-A
Country	US
Kind code	B2
Filing date	Feb 22, 2017
Priority date	Mar 9, 2016
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

A displacement detection unit includes a magnet and a magnetic detector. The magnet includes a first magnetic-pole region polarized into a south pole and a second magnetic-pole region polarized into a north pole, and generates a magnetic field around the magnet. The magnetic detector is movable relative to the magnet in a first direction, and detects a change in the magnetic field and thereby detects a displacement of the magnet in the first direction. The magnet includes a transition section in which a ratio of a magnetic volume of the second magnetic-pole region in a second direction to a magnetic volume of the first magnetic-pole region in the second direction gradually varies in the first direction. The second direction is orthogonal to the first direction.

First claim

What is claimed is:

1. A displacement detection unit comprising:
a magnet that includes a first magnetic-pole region polarized into a south pole and a second magnetic-pole region polarized into a north pole, and generates a magnetic field around the magnet; and
a magnetic detector arranged such that the magnet is movable relative to the magnetic detector in a first direction, and detects a change in the magnetic field and thereby detects a displacement of the magnet in the first direction,
the magnet including a transition section in which a ratio of a magnetic volume of the second magnetic-pole region in a second direction to a magnetic volume of the first magnetic-pole region in the second direction gradually varies in the first direction, the second direction being orthogonal to the first direction, and
wherein the magnetic detector includes a magneto-resistive effect device containing magnetization, the magnetization being rotatable in a plane that contains a third direction, the third direction being orthogonal to both the first direction and the second direction.

2. The displacement detection unit according to claim 1 , wherein
the magnet has a thickness that is substantially uniform in a third direction, the third direction being orthogonal to both the first direction and the second direction, and
the transition section has a ratio with respect to a cross section of the transition section, a surface of the transition section, or both of the cross section and the surface, the ratio being a ratio of a length of a line segment of the second magnetic-pole region in the second direction to a length of a line segment of the first magnetic-pole region in the second direction and gradually varying in the first direction, the cross section and the surface of the transition section each being parallel to a plane that is orthogonal to the third direction.

3. The displacement detection unit according to claim 1 , wherein a boundary between the first magnetic-pole region and the second magnetic-pole region extends while being angled in both the first direction and the second direction.

4. The displacement detection unit according to claim 1 , wherein, in the transition section, the ratio of the magnetic volume of the second magnetic-pole region in the second direction to the magnetic volume of the first magnetic-pole region in the second direction monotonically increases in the first direction or monotonically decreases in the first direction.

5. The displacement detection unit according to claim 1 , wherein the magnet has a cross section, the cross section being orthogonal to the first direction and having a shape and area that are substantially uniform in the first direction.

6. The displacement detection unit according to claim 1 , wherein the magnetic detector is provided at a location that is overlapped with the magnet in a third direction, the third direction being orthogonal to both the first direction and the second direction.

7. The displacement detection unit according to claim 1 , wherein the magnetic detector includes:
a first sensor that detects a change in one-direction component of the change in the magnetic field, and outputs the change in the detected one-direction component as a first signal;
a second sensor that detects the change in the one-direction component, and outputs the change in the detected one-direction component as a second signal; and
an arithmetic circuit that calculates the displacement of the magnet in the first direction, on a basis of the first signal and the second signal.

8. The displacement detection unit according to claim 7 , wherein the first sensor and the second sensor are disposed at locations that are different from each other in the first direction.

9. The displacement detection unit according to claim 7 , wherein the first sensor and the second sensor each comprise one of a magnetic tunnel junction device that includes a magnetic tunnel junction film and a giant magneto resistive effect device that includes a giant magneto resistive effect film.

10. The displacement detection unit according to claim 1 , wherein
the magnet comprises one of a circular member with its circumferential direction coinciding with the first direction and a disc-shaped member with its circumferential direction coinciding with the first direction, and
the magnet is rotatable in the first direction around a first axis that extends in a third direction, the third direction being orthogonal to both the first direction and the second direction.

11. The displacement detection unit according to claim 10 , wherein
the circular member includes an outer-circumferential rim, an inner-circumferential rim, a first boundary, and a second boundary, each of the first magnetic-pole region and the second magnetic-pole region adjoining to both the first boundary and the second boundary, and
the first axis is present between a first point and a second point and between a third point and a fourth point, the first boundary intersecting the outer-circumferential rim at the first point, the second boundary intersecting the outer-circumferential rim at the second point, the first boundary intersecting the inner-circumferential rim at the third point, the second boundary intersecting the inner-circumferential rim at the fourth point.

12. The displacement detection unit according to claim 10 , wherein the magnetic detector detects both a change in an orthogonal component of the magnetic field and a change in a parallel component of the magnetic field, the orthogonal component being orthogonal to the first axis, the parallel component being along the first axis.

13. The displacement detection unit according to claim 12 , wherein the magnetic detector detects a change in a first direction component in the first direction as the orthogonal component.

14. The displacement detection unit according to claim 12 , wherein the magnetic detector detects a change in a second direction component in the second direction as the orthogonal component.

15. The displacement detection unit according to claim 10 , wherein the following conditional expression (1) is satisfied:
R (θ)=(θ/180)×(ϕ0−ϕ i )/2+(ϕ i/ 2)  (1)

where
R(θ) denotes a distance from the first axis to any point on a boundary between the first magnetic-pole region and the second magnetic-pole region,
θ denotes a central angle in degree that a reference line forms with a line, the line coupling any point on the boundary to the first axis, the reference line being zero degree and defined as a line that couples the first axis to an inner-circumferential edge of the boundary,
ϕi denotes an inner diameter of the magnet, and
ϕ 0 denotes an outer diameter of the magnet.

16. The displacement detection unit according to claim 10 , wherein the following conditional expression (2) is satisfied:
R (θ)=−α·cos(2θ)−(θ/180)×(ϕ0−ϕ i )/2+(ϕ0/2)  (2)

where
R(θ) denotes a distance from the first axis to any point on a boundary between the first magnetic-pole region and the second magnetic-pole region,
θ denotes a central angle in degree that a reference line forms with a line, the line coupling any point on the boundary to the first axis, the reference line being zero degree and defined as a line that couples the first axis to an inner-circumferential edge of the boundary,
α denotes a constant,
ϕi denotes an inner diameter of the magnet, and
ϕ 0 denotes an outer diameter of the magnet.

17. The displacement detection unit according to claim 1 , wherein
the first magnetic-pole region comprises a plurality of first magnet

Assignees

• Tdk Corp

Inventors

• Hirota Yohei
• Hirabayashi Hiraku
• Uchida Keisuke
• Watanabe Kazuya

Classifications

• G01D5/145 Primary

  influenced by the relative movement between the Hall device and magnetic fields (see G01R33/06) · CPC title

• G01D5/14

  influencing the magnitude of a current or voltage · CPC title

• G01D5/12 Primary

  using electric or magnetic means (G01D5/06 takes precedence) · CPC title

• H01F7/0205

  Magnetic circuits with PM in general · CPC title

• G01R33/09

  Magnetoresistive devices · CPC title