LED illumination module with fixed optic and variable emission pattern

Patent metadata

Field	Value
Publication number	US-10400994-B2
Application number	US-201615383469-A
Country	US
Kind code	B2
Filing date	Dec 19, 2016
Priority date	Dec 19, 2016
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

An LED illumination module including an LED lamp with a plurality of light emitting dies on a substrate in combination with an optic having a single focus. The light emitting dies include a single center light emitting die centered on an optical axis and peripheral dies arranged around the center die. The illumination module includes a beam forming optic having a single focus arranged over the LED lamp with the focus on the optical axis of the center die. Light emitted from the center die is substantially collimated by the optic in a focused “spot” emission pattern. Light emitted from the peripheral dies results in a more dispersed or divergent “flood” emission pattern. The center die and peripheral dies are independently controlled and the power delivered to the dies can be varied independently to generate different light emission patterns using the same optic.

First claim

What is claimed:

1. An LED light assembly comprising:
a first beam forming optic and a second beam forming optic, each of said first and second beam forming optics having a focus, said foci intersected by a linear axis;
a first light emitting die and a second light emitting die, said first and second light emitting dies arranged to emit light into said first beam forming optic and said second beam forming optic, said first light emitting die emitting light of a first or second color and having an optical axis passing through the focus and said second light emitting die emitting light of the other of said first or second color and having an optical axis offset from the focus and intersecting said linear axis;
wherein said first light emitting die emits light of the first color into said first beam forming optic, said first light emitting die emits light of the second color into said second beam forming optic, and said light emitting dies emitting light of said first color are energized at the same time so that light of the first color is emitted at the focus of the first beam forming optic and offset from the focus of the second beam forming optic and said light emitting dies emitting light of said second color are energized at the same time so that light of the second color is emitted at the focus of the second beam forming optic and offset from the focus of the first beam forming optic.

2. The LED light assembly of claim 1 , wherein said first light emitting die is larger than said second light emitting die.

3. The LED light assembly of claim 1 , wherein energy applied to each of said light emitting dies emitting light of the same color is varied independently of the other light emitting dies emitting light of the same color.

4. The LED light assembly of claim 2 , wherein energy applied to each of said light emitting dies emitting light of the same color is varied independently of the other light emitting dies emitting light of the same color.

5. A method of generating light emission patterns of different colors, said method comprising:
providing a plurality of light generating modules, each said module comprising:
an optic having a focus, said optic configured to collimate light emitted from said focus;
a plurality of light emitting dies arranged to emit light into said optic, said plurality of light emitting dies including a first die emitting light of a first color or a second color having an area of light emission centered on the focus and at least one second die emitting light of the other of said first color or said second color having an area of light emission offset from the focus,

arranging said plurality of light generating modules and said second die so that each focus of said plurality of light generating modules and the area of light emission of said second die are intersected by a linear axis;
selecting the first die to emit light of the first color in a first pre-determined number of said plurality of light generating modules; and
selecting the first die to emit light of the second color in a second pre-determined number of said plurality of light generating modules,
wherein said plurality of light emitting dies of the first color are energized at the same time and said plurality of light emitting dies of the second color are energized at the same time.

6. The method of generating light emission patterns of different colors of claim 5 , comprising the step of varying energy applied to each of said light emitting dies emitting light of the same color independently of the other light emitting dies emitting light of the same color.

7. The LED light assembly of claim 1 , comprising a third beam forming optic having a focus and a third light emitting die arranged to emit light into each beam forming optic, said third light emitting die having an optical axis offset from the focus of each beam forming optic and intersecting said linear axis, wherein said first light emitting die is positioned intermediate said second light emitting die and said third light emitting die, said first, second, and third light emitting dies emit light of said first and second color and a third color, and said optical axis of the first light emitting die of a third color passes through the focus of said third beam forming optic.

8. The LED light assembly of claim 7 , wherein the color not emitted at said focus is emitted offset from the focus of one beam forming optic in a first direction and emitted offset from the focus of another beam forming optic in a second direction opposite said first direction.

9. The LED light assembly of claim 7 , wherein said light emitting dies emitting light of said first color are energized at the same time so that light of the first color is emitted at the focus of the first beam forming optic and offset from the focus of the second and third beam forming optic, said light emitting dies emitting light of said second color are energized at the same time so that light of the second color is emitted at the focus of the second beam forming optic and offset from the focus of the first and third beam forming optic, and said light emitting dies emitting light of said third color are energized at the same time so that light of the third color is emitted at the focus of the third beam forming optic and offset from the focus of the first and second beam forming optic to generate a balanced emission pattern.

10. The method of generating light emission patterns of different colors of claim 5 , wherein said step of providing further comprises said plurality of light emitting dies including a third light emitting die having an optical axis offset from the focus and intersecting said linear axis, said first light emitting die being positioned intermediate said second light emitting die and said third light emitting die, and said plurality of light emitting dies emitting light of at least said first and second color and a third color.

11. The method of generating light emission patterns of different colors of claim 10 , further comprising:
selecting the first die to emit light of the third color in a third pre-determined number of said plurality of light generating modules; and
arranging said first, second, and third light emitting dies so that the color not emitted at said focus is emitted offset from the focus of one beam forming optic in a first direction and emitted offset from the focus of another beam forming optic in a second direction opposite the first direction.

Assignees

• Whelen Eng

Inventors

• Stopa James L
• Smith Todd J

Classifications

• F21V7/0091

  using total internal reflection · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title

• F21K9/00

  Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers · CPC title

• F21V5/04

  of lens shape · CPC title

• F21Y2105/16

  square or rectangular, e.g. for light panels · CPC title