Method and device for reducing the emissions of an internal combustion engine

Patent metadata

Field	Value
Publication number	US-10400692-B2
Application number	US-201414522118-A
Country	US
Kind code	B2
Filing date	Oct 23, 2014
Priority date	Oct 24, 2013
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

A method for reducing the pollutant emissions in the exhaust gas in a start/catalytic converter heating phase of an internal combustion engine featuring externally supplied ignition and having at least one catalytic converter in an exhaust gas tract of the internal combustion engine, and for adapting a catalytic converter heating strategy to suitable state variables of the internal combustion engine and the catalytic converter as well as to the fuel quantity, the aging state and ambient conditions. The internal combustion engine is operated in a first phase of the start/catalytic converter heating phase using a lean air-fuel mixture in a range between a lambda value of 1.05 and at a lean misfire limit of the internal combustion engine that lies at a higher lambda value, and/or in a second phase of the start/catalytic converter heating phase, initially using a rich air-fuel mixture.

First claim

What is claimed is:

1. A method for controlling a catalytic converter heating phase during startup of an internal combustion engine having an externally supplied ignition and at least one catalytic converter, which is in an exhaust tract of the internal combustion engine, the method comprising:
upon starting up the internal combustion engine, and prior to achieving a sufficient temperature of the catalytic converter after startup for normal conversion of raw emissions by the catalytic converter, in a first phase of the catalytic converter heating phase, operating the internal combustion engine using a lean air-fuel mixture in a range between a lambda value of 1.05 and a lean misfire limit of the internal combustion engine that lies at a higher lambda value, and
in a second phase of the catalytic converter heating phase following the first phase, initially operating the internal combustion engine using a rich air-fuel mixture with an initial value in a range between a lambda value of 0.95 and a lambda value of 0.995, and subsequently regulating the lambda value of the air-fuel mixture to a lambda target value equal to 1.0,
wherein the first phase is ended and the second phase begun when a temperature of the catalytic converter is sufficiently high that conversion of hydrocarbons and nitrogen oxides is higher than a reduction potential of raw emissions when using a lean air-fuel mixture,
wherein a duration of the first phase is ascertained in an engine control of the internal combustion engine from a behavior model of the internal combustion engine and a behavior model of the catalytic converter.

2. The method of claim 1 , wherein the lambda value is abruptly varied from the lean range to the rich range between the first phase and the second phase.

3. The method of claim 1 , wherein an exhaust-gas sensor is used for determining the ending of the first phase.

4. The method of claim 1 , wherein at least one of the initial lambda value or the characteristic of the transition from the initial lambda value to the lambda target value in the second phase is ascertained and predefined via tests on an engine test stand using a pre-aged catalytic converter.

5. The method of claim 1 , wherein a setpoint value of the lambda characteristic during the first phase is controlled by an engine control device via an evaluation of at least one of: a combustion stability, an engine smooth running, or a variable of a combustion chamber pressure induction.

6. The method of claim 1 , wherein, in the second phase, a lambda characteristic is brought from the initial value to the lambda target value in a ramp-type manner.

7. The method of claim 1 , wherein at least one of the initial lambda value or the characteristic of the transition from the initial lambda value to the lambda target value in the second phase is ascertained in an engine control of the internal combustion engine based on the behavior model for the engine, which considers at least one of: raw emissions, the exhaust gas heat flow, or smooth running.

8. The method of claim 1 , wherein at least one of the initial lambda value or the characteristic of the transition from the initial lambda value to the lambda target value in the second phase is ascertained from the behavior model of the catalytic converter, which describes at least one of: its light-off behavior, its oxygen storage capacity, or its pollutant conversion behavior.

9. A device for reducing pollutant emissions in an exhaust gas in a catalytic converter heating phase during startup of an internal combustion engine having an externally supplied ignition, the device comprising:
an engine control for the internal combustion engine and at least one catalytic converter in an exhaust tract of the internal combustion engine, configured to operate the internal combustion engine in the catalytic converter heating phase during startup so that:
upon starting up the internal combustion engine, and prior to achieving a sufficient temperature of the catalytic converter after startup for normal conversion of raw emissions by the catalytic converter, in a first phase of the catalytic converter heating phase, a lean air-fuel mixture is used, in a range between lambda=1.05 and a lean misfire limit of the internal combustion engine that lies at a higher lambda value, and
in a second phase of the catalytic converter heating phase following the first phase, a rich air-fuel mixture is used, having an initial lambda value in a range between lambda=0.95 and lambda=0.995, and subsequently regulating to a lambda target value equal to 1.0,
wherein the first phase is ended and the second phase begun when a temperature of the catalytic converter is sufficiently high that conversion of hydrocarbons and nitrogen oxides is higher than a reduction potential of raw emissions when using a lean air-fuel mixture,
wherein a duration of the first phase is ascertained in an engine control of the internal combustion engine from a behavior model of the internal combustion engine and a behavior model of the catalytic converter.

10. The device of claim 9 , wherein the lambda value is abruptly varied from the lean range to the rich range between the first phase and the second phase.

11. The device of claim 9 , wherein, in the second phase, a lambda characteristic is brought from the initial value to the lambda target value in a ramp-type manner.

12. The device of claim 9 , wherein a setpoint value of the lambda characteristic during the first phase is controlled by the engine control via an evaluation of at least one of: a combustion stability, an engine smooth running, or a variable of a combustion chamber pressure induction.

13. A method for controlling a catalytic converter heating phase during a startup of an internal combustion engine, the method comprising:
upon starting up the internal combustion engine, and prior to achieving a sufficient temperature of the catalytic converter after startup for normal conversion of raw emissions by the catalytic converter, in a first phase of the catalytic converter heating phase, operating the internal combustion engine using a lean air-fuel mixture; and
in a second phase of the catalytic converter heating phase following the first phase, initially operating the internal combustion engine using a rich air-fuel mixture with an initial lambda value and subsequently regulating a lambda value of the air-fuel mixture to a lambda target value equal to 1.0,
wherein the first phase is ended and the second phase begun when a temperature of the catalytic converter is sufficiently high that conversion of hydrocarbons and nitrogen oxides is higher than a reduction potential of raw emissions when using a lean air-fuel mixture,
wherein a duration of the first phase is ascertained in an engine control of the internal combustion engine from a behavior model of the internal combustion engine and a behavior model of the catalytic converter.

14. The method of claim 13 , wherein, in the first phase, the lean air-fuel mixture is in a range between a lambda value of 1.05 and a lean misfire limit of the internal combustion engine that lies at a higher lambda value.

15. The method of claim 13 , wherein, in the second phase, the initial lambda value is in a range between a lambda value of 0.95 and a lambda value of 0.995.

Assignees

• Bosch Gmbh Robert

Inventors

• Hofstaetter Jochen
• Ricken Volker

Classifications

• F02D2200/0802

  Temperature of the exhaust gas treatment apparatus · CPC title

• F02D41/1475

  Regulating the air fuel ratio at a value other than stoichiometry · CPC title

• F02D41/1463

  of the exhaust gases downstream of exhaust gas treatment apparatus · CPC title

• F02D41/1459

  the characteristics being a hydrocarbon content or concentration · CPC title

• F02D41/062

  for starting (F02D41/061 takes precedence) · CPC title