Ammonia sensor calibration method

Patent metadata

Field	Value
Publication number	US-10400649-B2
Application number	US-201815862667-A
Country	US
Kind code	B2
Filing date	Jan 5, 2018
Priority date	Jan 10, 2017
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

A slope Δt1HC in a linear area of sensor output characteristics for a mixed atmosphere of CO and THC and a slope Δt1NH in the linear area of the sensor output characteristics for NH3 are specified in advance at a time when a time t1 has elapsed since a start of use of an engine. In performing calibration of an NH3 sensor when a time t2 (greater than the time t1) has elapsed, a slope Δt2HC in the linear area of the sensor output characteristics for the mixed atmosphere is specified, a value Δt2NH is calculated from an equation Δt2NH=Δt2HC/(Δt1HC/Δt1NH), and the calculated value Δt2NH is determined as a new slope in the linear area of the sensor output characteristics for an NH3 gas.

First claim

What is claimed is:

1. An ammonia sensor calibration method of calibrating output characteristics of an ammonia sensor for an ammonia gas, said ammonia sensor being located downstream from a selective catalytic reduction denitration apparatus (SCR) on an exhaust path of a diesel engine and being connected to a controller having a storage, a relationship between a logarithmic value of a concentration of a predetermined gas component in an exhaust gas exhausted from said diesel engine and a sensor output value from said ammonia sensor when said predetermined gas component is detected being defined as sensor output characteristics for said predetermined gas component, the ammonia sensor calibration method comprising the steps of:
(a) specifying in advance, by the controller, a first value (Δ t1 HC ) of a first slope in a linear area of said sensor output characteristics for a mixed atmosphere of carbon monoxide and total hydrocarbons and a second value (Δ t1 NH ) of a second slope in said linear area of said sensor output characteristics for an ammonia gas at a time when an arbitrary time t 1 has elapsed since a start of use of said diesel engine and storing the specified first value (Δ t1 HC ) of the first slope and the specified second value (Δ t1 NH ) of the second slope in the storage of the controller; and
(b) performing calibration of said ammonia sensor when a time t 2 has elapsed since said start of use of said diesel engine, said time t 2 being greater than said time t 1 , wherein
said step (b) includes:
(b-1) performing detection by said ammonia sensor to generate the sensor output value;
(b-2) specifying, by the controller, a third value (Δ t2 HC ) of a third slope in said linear area of said sensor output characteristics for said mixed atmosphere;
(b-3) calculating, by the controller, a fourth value (Δ t2 NH ) from an equation Δ t2 NH =Δ t2 HC /(Δ t1 HC /Δ t1 NH ); and
(b-4) determining, by the controller, the fourth value (Δ t2 NH ) calculated in said step (b-2) as corresponding to a fourth slope in said linear area of said sensor output characteristics of said ammonia sensor for said ammonia gas.

2. The ammonia sensor calibration method according to claim 1 , wherein
said time t 1 is 0, and, in said step (a), a fifth value (Δ f HC ) and a sixth value (Δ f NH ) which are respectively values at a start of use of said ammonia sensor are set as the first value (Δ t1 HC ) of said first slope and as the second value (Δ t1 NH ) of the second slope, respectively.

3. The ammonia sensor calibration method according to claim 2 , wherein
in said steps (a) and (b-2), a concentration of said mixed atmosphere is specified by detecting said mixed atmosphere using a hydrocarbon gas sensor located along said exhaust path.

4. The ammonia sensor calibration method according to claim 2 , wherein
in said steps (a) and (b-2), the first value (Δ t1 HC ) of the first slope and the third value (Δ t2 HC ) of the third slope are specified based on a concentration of said mixed atmosphere for calibration formed when fuel is intentionally injected from said diesel engine and said sensor output value from said ammonia sensor at a time when said mixed atmosphere is detected.

5. The ammonia sensor calibration method according to claim 4 , wherein
in said steps (a) and (b-2), said concentration of said mixed atmosphere is specified by detecting said mixed atmosphere using a hydrocarbon gas sensor located along said exhaust path.

6. The ammonia sensor calibration method according to claim 4 , wherein
in said steps (a) and (b-2), the first value (Δ t1 HC ) of the first slope and the third value (Δ t2 HC ) of the third slope are specified while maintaining an oxygen concentration of said exhaust gas in a range of 12% to 21% inclusive.

7. The ammonia sensor calibration method according to claim 6 , wherein
in said steps (a) and (b-2), said concentration of said mixed atmosphere is specified by detecting said mixed atmosphere using a hydrocarbon gas sensor located along said exhaust path.

8. The ammonia sensor calibration method according to claim 1 , wherein
in said steps (a) and (b-2), the first value (Δ t1 HC ) of the first slope and the third value (Δ t2 HC ) of the third slope are specified based on a concentration of said mixed atmosphere for calibration formed when fuel is intentionally injected from said diesel engine and said sensor output value from said ammonia sensor at a time when said mixed atmosphere is detected.

9. The ammonia sensor calibration method according to claim 8 , wherein
in said steps (a) and (b-2), said concentration of said mixed atmosphere is specified by detecting said mixed atmosphere using a hydrocarbon gas sensor located along said exhaust path.

10. The ammonia sensor calibration method according to claim 8 , wherein
in said steps (a) and (b-2), the first value (Δ t1 HC ) of the first slope and the third value (Δ t2 HC ) of the third slope are specified while maintaining an oxygen concentration of said exhaust gas in a range of 12% to 21% inclusive.

11. The ammonia sensor calibration method according to claim 10 , wherein
in said steps (a) and (b-2), said concentration of said mixed atmosphere is specified by detecting said mixed atmosphere using a hydrocarbon gas sensor located along said exhaust path.

12. The ammonia sensor calibration method according to claim 1 , wherein
in said steps (a) and (b-2), a concentration of said mixed atmosphere is specified by detecting said mixed atmosphere using a hydrocarbon gas sensor located along said exhaust path.

13. The ammonia sensor calibration method according to claim 1 , wherein
after the step (b), the controller controls an amount of reductant supplied to the SCR.

14. The ammonia sensor calibration method according to claim 13 , wherein the reductant is urea.

15. The ammonia sensor calibration method according to claim 1 , wherein
during the step (b), the controller suspends a supply of reductant to the SCR.

16. The ammonia sensor calibration method according to claim 15 , wherein the reductant is urea.

17. The ammonia sensor calibration method according to claim 15 , wherein
after the step (b), the controller resumes the supply of reductant to the SCR.

18. The ammonia sensor calibration method according to claim 17 , wherein the reductant is urea.

Assignees

• Ngk Insulators Ltd

Inventors

• Okamoto Taku
• MONNA Kosuke
• Mori Nobuhiko

Classifications

• F01N3/208 Primary

  Control of selective catalytic reduction [SCR], e.g. by adjusting the dosing of reducing agent · CPC title

• F01N3/2073

  Means for generating a reducing substance from the exhaust gases · CPC title

• F01N2560/021

  for measuring or detecting ammonia NH3 · CPC title

• C01B21/0422

  by reduction · CPC title

• G01N33/0006 Primary

  Calibrating gas analysers · CPC title