Insulation batt

Patent metadata

Field	Value
Publication number	US-10400443-B2
Application number	US-201816164936-A
Country	US
Kind code	B2
Filing date	Oct 19, 2018
Priority date	Aug 17, 2016
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

An insulation batt includes a first stiffening layer; an insulation layer coupled to the first stiffening layer on a first side of the insulation layer; a second stiffening layer coupled to a second side of the insulation layer distal from the first stiffening layer; and a connector coupling the first stiffening layer to the second stiffening layer, the insulation layer configured to compress between the first stiffening layer and the second stiffening layer when the first stiffening layer and the second stiffening layer are pushed together, and the insulation layer configured to expand between the first stiffening layer and the second stiffening layer when the first stiffening layer and the second stiffening layer are pulled apart; and wherein the connector comprises a plurality of mounting tabs.

First claim

That which is claimed is:

1. An insulation batt comprising:
a first stiffening layer;
an insulation layer coupled to the first stiffening layer on a first side of the insulation layer;
a second stiffening layer coupled to a second side of the insulation layer distal from the first stiffening layer; and
a connector coupling the first stiffening layer to the second stiffening layer, the connector attached to the first stiffening layer by a lengthwise crease,
the insulation layer configured to compress between the first stiffening layer and the second stiffening layer when the first stiffening layer and the second stiffening layer are pushed together, and
the insulation layer configured to expand between the first stiffening layer and the second stiffening layer when the first stiffening layer and the second stiffening layer are pulled apart; and

wherein the connector comprises a plurality of mounting tabs, each mounting tab of the plurality of mounting tabs defined by a slot extending through the connector, at least one mounting tab of the plurality of mounting tabs being hingedly attached to the first stiffening layer by the lengthwise crease.

2. The insulation batt of claim 1 , wherein the first stiffening layer and the second stiffening layer comprise parallel corrugated cardboard panels, and the insulation layer comprises fiberglass insulation.

3. The insulation batt of claim 1 , wherein the connector covers a lateral edge of the insulation layer.

4. The insulation batt of claim 1 , wherein the connector comprises a pair of elongated connection panels.

5. The insulation batt of claim 4 , wherein:
the lengthwise crease is a first lengthwise crease;
a first elongated connection panel of the pair of elongated connection panels is connected to the first stiffening layer at the first lengthwise crease between the first elongated connection panel and the first stiffening layer;
the pair of elongated connection panels are connected together at a second lengthwise crease between the pair of elongated connection panels; and
a second elongated connection panel of the pair of elongated connection panels is connected to the second stiffening layer at a third lengthwise crease between the second elongated connection panel and the second stiffening layer.

6. The insulation batt of claim 4 , wherein a first elongated connection panel of the pair of elongated connection panels defines the plurality of mounting tabs, and wherein the plurality of mounting tabs extend from a lateral edge of the first stiffening layer.

7. The insulation batt of claim 6 wherein the lateral edge of the first stiffening layer is a first lateral edge, the insulation batt further comprising a plurality of mounting tabs extending from a second lateral edge of the first stiffening layer.

8. The insulation batt of claim 1 , wherein the first stiffening layer and the second stiffening layer are adhered to the insulation layer.

9. The insulation batt of claim 1 , wherein the connector is a first connector extending from a first lateral edge of the first stiffening layer to the second stiffening layer, the insulation batt further comprising a second connector extending from a second lateral edge of the first stiffening layer to the second stiffening layer.

10. The insulation batt of claim 1 , wherein the connector is integrally connected with the first stiffening layer and the second stiffening layer.

11. The insulation batt of claim 1 , wherein the insulation batt is configured to fit within a batt cavity that is 14.5 inches wide, 92.625 inches tall, and 3.5 inches deep.

12. The insulation batt of claim 1 , wherein the connector comprises a corrugated cardboard panel.

13. The insulation batt of claim 1 , wherein the first stiffening layer and the second stiffening layer comprise a rigid planar material.

14. An insulation batt comprising:
a first stiffening layer, the first stiffening layer being rigid;
an insulation layer coupled to the first stiffening layer on a first side of the insulation layer;
a second stiffening layer coupled to a second side of the insulation layer distal from the first stiffening layer, the second stiffening layer being rigid; and
a connector coupling the first stiffening layer to the second stiffening layer, the connector attached to the first stiffening layer by a first lengthwise crease, the connector attached to the second stiffening layer by a second lengthwise crease, the connector defining a third lengthwise crease, the connector configured to fold about the third lengthwise crease, the connector defining a slot extending through the connector between the first lengthwise crease and the third lengthwise crease, the slot defining a mounting tab.

15. The insulation batt of claim 14 , wherein the mounting tab is defined between the slot and the first lengthwise crease.

16. The insulation batt of claim 14 , wherein the first lengthwise crease is defined at a lateral edge of the first stiffening layer, and wherein the mounting tab is attached to the lateral edge of the first stiffening layer.

17. The insulation batt of claim 16 , wherein the mounting tab is hingedly attached to the lateral edge by the first lengthwise crease.

18. The insulation batt of claim 14 , wherein:
the mounting tab is a first mounting tab;
the slot is a first slot;
the connector further comprises a second mounting tab defined by a second slot extending through the connector;
the first mounting tab is attached to the first lengthwise crease; and
the second mounting tab is attached to the third lengthwise crease.

Assignees

• Pratt Corrugated Holdings Inc

Inventors

• Sollie Greg
• Grosskopf William
• Paez Jorge

Classifications

• E04B1/7608

  comprising a prefabricated insulating layer, disposed between two other layers or panels · CPC title

• E04B1/767 Primary

  Blankets or batts with connecting flanges · CPC title

• E04B1/80

  slab-shaped · CPC title

• E04B1/7654

  comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings · CPC title