Compound nozzle for cement 3D printer to produce thermally insulated composite cement

Patent metadata

Field	Value
Publication number	US-10399247-B1
Application number	US-201816234357-A
Country	US
Kind code	B1
Filing date	Dec 27, 2018
Priority date	Dec 27, 2018
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

The compound nozzle for a cement 3D printer to produce thermally insulated composite cement is useful for producing composite thermally insulated cement sections using a 3D printer. The nozzle includes an insulation nozzle concentrically disposed in the central discharge orifice of the compound nozzle to produce a stream of insulation media axially surrounded by a stream of cement mixture extruded from the nozzle to form a wall with a cement exterior and an insulation interior. A motor-driven auger is controlled by a controller, and the cement is supplied from the top either manually or by a concrete pump. The insulating material is supplied to the insulation nozzle by a separate line that uses another pump. The system includes a cleaning mechanism to clean the internal components of the compound nozzle using water jets and a drying system to dry the internal components without disassembling the system.

First claim

We claim:

1. A compound nozzle for a cement 3D printer to produce thermally insulated composite cement, the nozzle comprising:
a substantially cylindrical body having a top portion and a bottom portion;
a cement supply line attached obliquely to the bottom portion of the cylindrical body for introducing a cement mixture into the cylindrical body;
a substantially conical discharge nozzle having a conical peripheral outer surface, a top portion and a bottom portion, the top portion of the discharge nozzle being attached to the bottom portion of the substantially cylindrical body and adapted to receive the cement mixture, the bottom portion of the discharge nozzle defining a central discharge orifice for discharging a stream of cement from the cylindrical body; and
at least one insulation supply line entering the conical discharge nozzle through the conical peripheral outer surface thereof, an insulation discharge nozzle disposed at the end of the insulation supply line, wherein the insulation discharge nozzle is concentrically disposed solely in the discharge orifice for discharging a stream of insulation media axially centered in the stream of cement, thereby producing a thermally insulated composite cement.

2. The compound nozzle as recited in claim 1 , further comprising an auger mounted inside the substantially cylindrical body for preparing the cement mixture for discharge and extruding the cement mixture through the central discharge orifice.

3. The compound nozzle as recited in claim 1 , further comprising:
at least one water supply line entering the top portion of said cylindrical body; and
at least one water cleaning nozzle attached to the at least one water supply line, the least one water cleaning nozzle being mounted in the top portion of said cylindrical housing.

4. The compound nozzle as recited in claim 1 , further comprising:
at least one air supply line entering the top portion of said cylindrical body; and
at least one air drying nozzle attached to the at least one air supply line, the least one air drying nozzle being mounted in the top portion of said cylindrical housing.

5. The compound nozzle as recited in claim 1 , further comprising a mounting flange extending from said discharge nozzle adapted for mounting the compound nozzle to a cement 3D printer.

Assignees

• Univ United Arab Emirates
• Univ Qatar

Inventors

• Al Jassmi Hamad
• Alnajjar Fady S
• Ahmed Waleed K

Classifications

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• E04G2021/049

  concrete mixing nozzles specially adapted for conveying devices · CPC title

• B28B17/00

  Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping (moulds B28B7/00; after-treatment B28B11/00; feeding or discharging B28B13/00; arrangements for embedding elements in the material B28B23/00) · CPC title

• B28B3/2636

  using means for co-extruding different materials · CPC title

• B28B3/22

  by screw or worm · CPC title