Metal plate and metal cover employing same

Patent metadata

Field	Value
Publication number	US-10399134-B2
Application number	US-201615748785-A
Country	US
Kind code	B2
Filing date	May 24, 2016
Priority date	Jul 31, 2015
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

Projection row (2) and recess row (3) are alternately and successively formed in a direction (Y-direction) perpendicular to a direction (X-direction) of their rows, thereby forming a corrugated cross-sectional shape of a cross-sectional wave shape. Between projection row (2) and recess row (3), there is provided inclined wall surface (4) having a wave shape in plan view. Each of projection row (2) and recess row (3) has a shape in a cross-section along X-direction that is formed into a corrugated cross-sectional shape of a wave shape. Pitch and height difference between valley portion (5) and crest portion (6) in the corrugated cross-sectional shape along this X-direction are smaller, as compared with a relationship between projection row (2) and recess row (3) in the corrugated cross-sectional shape along Y-direction. The corrugated metal plate of such shape has advantages that machining for making cross-sectional shapes in two directions of X and Y into wave shapes is easy and that the flexural rigidity difference between two direction of X and Y is extremely small.

First claim

The invention claimed is:

1. A metal plate comprising an upper surface, a side wall surface, a lower surface and a side wall surface in this order in succession to form a row having a shape of a projection and a recess,
wherein each side wall is provided such that a width between the two upper surfaces positioned to interpose the lower surface is wider than a width of the lower surface,
wherein the upper surface is formed into a wave shape in a first cross-section along a direction of a row of the upper surface, the first cross-section being perpendicular to a second cross-section containing a direction of the row having the shape of the projection and the recess and a direction of the row of the upper surface and the lower surface,
wherein the lower surface is formed into a wave shape in a third cross-section along a direction of a row of the lower surface, the third cross-section being perpendicular to the second cross-section, and
wherein each side wall surface is formed into a wave shape in plan view such that an edge of the upper surface and an edge of the lower surface, where each side wall surface is interposed therebetween, are each formed into a wave shape that conforms to the wave shape of each side wall surface.

2. The metal plate as claimed in claim 1 , wherein each side wall is an inclined surface.

3. The metal plate as claimed in claim 2 , wherein the upper surface has a crest portion and a valley portion and has a wave shape in the first cross-section along the direction of the row of the upper surface, and the lower surface has a crest portion and a valley portion and has a wave shape in the third cross-section along the direction of the row, the crest portion and the valley portion being alternately formed in succession in the direction of the row, having a pitch defined therebetween that is smaller than a pitch defined between the upper surface and the lower surface, and having a height difference therebetween that is smaller than a height difference between the upper surface and the lower surface.

4. The metal plate as claimed in claim 3 , wherein, between the upper surface and the lower surface that are adjacent to each other with an interposal of the side wall surface, an edge line of the crest portion of the upper surface and an edge line of the crest portion of the lower surface are aligned with each other, and an edge line of the valley portion of the upper surface and an edge line of the valley portion of the lower surface are aligned with each other.

5. The metal plate as claimed in claim 4 , wherein a shape in the cross-section of the row of the upper surface and a shape in the third cross-section of the row of the lower surface are identical.

6. The metal plate as claimed in claim 5 , wherein a shape in a cross-section passing through crest portions of the upper surface and the lower surface coincides with a shape prepared by inverting upside down a shape in a cross-section passing through valley portions of the upper surface and the lower surface.

7. The metal plate as claimed in claim 3 , wherein, between the upper surface and the lower surface that are adjacent to each other with an interposal of the side wall surface, an edge line of the crest portion of the upper surface and an edge line of the crest portion of the lower surface are displaced from each other in a direction of the row, and an edge line of the valley portion of the upper surface and an edge line of the valley portion of the lower surface are displaced from each other in a direction of the row.

8. A metal cover that is formed and bent into a three-dimensional shape by using the metal plate as claimed in claim 1 as a base plate.

Assignees

• Nissan Motor
• Nichias Corp
• Apj Corp

Inventors

• Fan Xu
• Misaki Atsushi

Classifications

• F01N13/18

  Construction facilitating manufacture, assembly, or disassembly · CPC title

• B21D13/04

  by rolling · CPC title

• F01N13/14 Primary

  having thermal insulation {(exhaust manifolds F01N13/102)} · CPC title

• B21D13/02 Primary

  by pressing · CPC title

• F01N13/1811

  with means permitting relative movement, e.g. compensation of thermal expansion or vibration · CPC title