Air filter comprising a multilayer filter material

Patent metadata

Field	Value
Publication number	US-10399027-B2
Application number	US-201615561521-A
Country	US
Kind code	B2
Filing date	Mar 18, 2016
Priority date	Mar 26, 2015
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

A multi-layer filter material for an interior air filter element of an air conditioning system of a vehicle may include an active layer having a plurality of non-impregnated activated carbon particles, an impregnation layer having a plurality of impregnated activated carbon particles, and an ion exchange layer having a plurality of ion exchanger particles. The active layer may be arranged between the ion exchange layer and the impregnation layer. The active layer may further include a first ash content and the impregnation layer may further include a second ash content. The first ash content in the active layer may be less than the second ash content in the impregnation layer.

First claim

The invention claimed is:

1. A multi-layer filter material for an interior air filter element of an air conditioning system of a vehicle comprising:
an active layer having a plurality of non-impregnated activated carbon particles;
an impregnation layer having a plurality of impregnated activated carbon particles;
an ion exchange layer having a plurality of ion exchanger particles;
wherein the active layer is arranged between the ion exchange layer and the impregnation layer; and
wherein the active layer further comprises a first ash content and the impregnation layer further comprises a second ash content, and wherein the first ash content in the active layer is less than the second ash content in the impregnation layer.

2. The multi-layer filter material in accordance with claim 1 , wherein the second ash content in the impregnation layer is at least twice as much as the first ash content in the active layer.

3. The multi-layer filter material in accordance with claim 1 , wherein the ion exchange layer is upstream of the impregnation layer in relation to a flow direction of the multi-layer filter material in a mounted state.

4. The multi-layer filter material in accordance with claim 1 , wherein the active layer has an ash content of one of at most 5% by weight or of at most 3% by weight.

5. The multi-layer filter material in accordance with claim 1 , wherein the plurality of non-impregnated activated carbon particles of the active layer have a grain size of one of 30×60 or 30×70 mesh.

6. The multi-layer filter material in accordance with claim 1 , wherein the plurality of impregnated activated carbon particles of the impregnation layer are impregnated with potassium iodide.

7. The multi-layer filter material in accordance with claim 1 , wherein the plurality of impregnated activated carbon particles of the impregnation layer are impregnated with potassium carbonate.

8. The multi-layer filter material in accordance with claim 1 , wherein the plurality of impregnated activated carbon particles of the impregnation layer includes a first proportion of activated carbon particles impregnated with potassium iodide, and a second proportion of activated carbon particles impregnated with potassium carbonate, and wherein the first proportion impregnated with potassium iodide is greater than the second proportion impregnated with potassium carbonate.

9. The multi-layer filter material in accordance with claim 1 , wherein the ion exchange layer is hygroscopic, and contains a plurality of ions that form a toxic environment with water.

10. The multi-layer filter material in accordance with claim 9 , wherein the ion exchange layer contains a plurality of acid ions that form an acidic environment with water.

11. The multi-layer filter material in accordance with claim 1 , wherein the ion exchange layer includes a plurality of cation exchanger particles.

12. The multi-layer filter material in accordance with claim 1 , wherein the ion exchange layer includes a plurality of ion exchanger particles with sulphuric acid groups.

13. The multi-layer filter material in accordance with claim 1 , wherein the plurality of ion exchanger particles are at least partially fibrous, and are incorporated into a non-woven material layer with a plurality of filter material fibres.

14. The multi-layer filter material in accordance with claim 1 , wherein the ion exchanger particles comprise at least partially a powder, and are incorporated into a non-woven material layer with a plurality of filter material fibres.

15. The multi-layer filter material in accordance with claim 1 , wherein the active layer directly adjoins the impregnation layer and directly adjoins the ion exchange layer.

16. The multi-layer filter material in accordance with claim 1 , wherein the impregnation layer includes a non-woven material comprising a plurality of filter material fibres and defines an outer side of the multi-layer filter material, the ion exchange layer includes a non-woven material comprising a plurality of filter material fibres and defines an outer side of the multi-layer filter material, and wherein the multi-layer filter material consists of the ion exchange layer, the active layer, and the impregnation layer.

17. The multi-layer filter material in accordance with claim 1 , wherein the ion exchange layer directly adjoins the active layer and directly adjoins a first supplementary layer; the impregnation layer directly adjoins the active layer and directly adjoins a second supplementary layer; and the multi-layer filter material consists of the ion exchange layer, the active layer, the impregnation layer, the first supplementary layer, and the second supplementary layer.

18. The multi-layer filter material in accordance with claim 1 , wherein the ion exchange layer directly adjoins a first supplementary layer; the impregnation layer directly adjoins the active layer and directly adjoins a second supplementary layer; the ion exchange layer directly adjoins a third supplementary layer; the third supplementary layer directly adjoins the active layer; and the multi-layer filter material consists of the ion exchange layer, the active layer, the impregnation layer, the first supplementary layer, the second supplementary layer, and the third supplementary layer.

19. The multi-layer filter material in accordance with claim 1 , wherein the ion exchange layer directly adjoins a first supplementary layer; the impregnation layer directly adjoins a second supplementary layer; the ion exchange layer directly adjoins a third supplementary layer; the impregnation layer directly adjoins a fourth supplementary layer; the active layer directly adjoins the third supplementary layer and directly adjoins the fourth supplementary layer; and the multi-layer filter material consists of the ion exchange layer, the active layer, the impregnation layer, the first supplementary layer, the second supplementary layer, the third supplementary layer, and the fourth supplementary layer.

20. The multi-layer filter material in accordance with claim 17 , wherein at least one of the first supplementary layer and the second supplementary layer is a supporting layer, and is permeable to particles with a grain size of less than 1 mm.

21. The multi-layer filter material in accordance with claim 17 , wherein at least one of the first supplementary layer and the second supplementary layer is a particle filter layer, impermeable to particles with a grain size of more than 0.1 mm.

22. The multi-layer filter material in accordance with claim 17 , wherein at least one of the first supplementary layer and the second supplementary layer define an inlet flow side or an outlet flow side of the multi-layer filter material and is a supporting layer permeable to particles with a grain size of less than 1 mm.

23. The multi-layer filter material in accordance with claim 17 , wherein at least one of the first supplementary layer and the second supplementary layer does not define an inlet flow side or an outlet flow side of the multi-layer filter material, and is a particle filter layer, impermeable to particles with a grain size of more than 0.1 mm.

24. An interior air filter element for an air conditioning system of a vehicle comprising:
a filter body;
a filter material disposed within the filter body including an active layer having a plurality of non-impregnated activated carbon particles and a first ash content, an impregnation layer having a plur

Assignees

• Mahle Int Gmbh

Inventors

• Merz Katharina
• Michael Markus
• Renz Birgit

Classifications

• B01D53/02

  by adsorption, e.g. preparative gas chromatography {(solid sorbent compositions B01J20/00, preparation of inorganic compounds or elements C01)} · CPC title

• B01J20/3236

  containing metal, other than zeolites, e.g. oxides, hydroxides, sulphides or salts · CPC title

• B01J20/3204

  Inorganic carriers, supports or substrates · CPC title

• B01J20/20

  comprising free carbon; comprising carbon obtained by carbonising processes · CPC title

• B01J20/046

  containing halogens, e.g. halides · CPC title