Battery, battery manufacturing method, and battery manufacturing apparatus

Patent metadata

Field	Value
Publication number	US-10396402-B2
Application number	US-201715485791-A
Country	US
Kind code	B2
Filing date	Apr 12, 2017
Priority date	Apr 25, 2016
Publication date	Aug 27, 2019
Grant date	Aug 27, 2019

Abstract

A battery includes first and second power generating elements laminated to each other. In the first power generating element, the inner layer of a first electrode current collector is in contact with a first electrode active material layer. In the second power generating element, the inner layer of a second electrode current collector is in contact with a second electrode active material layer. The outer layers of the first electrode current collector and the second electrode current collector are in contact with each other. The inner layer of the first electrode current collector contains a first material; the inner layer of the second electrode current collector contains a third material different from the first material; the outer layer of the second electrode current collector contains a second material different from the first material; and the outer layer of the first electrode current collector contains the second material.

First claim

What is claimed is:

1. A battery comprising:
a first power generating element; and
a second power generating element laminated to the first power generating element, wherein
the first power generating element includes a first electrode current collector including an inner layer and an outer layer, a first electrode active material layer, a first solid electrolyte layer, and a first counter electrode active material layer;
the first solid electrolyte layer is disposed between the first electrode active material layer and the first counter electrode active material layer;
the inner layer of the first electrode current collector is in contact with the first electrode active material layer;
the second power generating element includes a second electrode current collector including an inner layer and an outer layer, a second electrode active material layer, a second solid electrolyte layer, and a second counter electrode active material layer;
the second solid electrolyte layer is disposed between the second electrode active material layer and the second counter electrode active material layer;
the inner layer of the second electrode current collector is in contact with the second electrode active material layer;
the outer layer of the first electrode current collector and the outer layer of the second electrode current collector are in contact with each other;
the inner layer of the first electrode current collector contains a first material;
the inner layer of the second electrode current collector contains a third material different from the first material;
the outer layer of the second electrode current collector contains a second material different from the first material; and
the outer layer of the first electrode current collector contains the second material.

2. The battery according to claim 1 , wherein the third material is a material different from the second material.

3. The battery according to claim 1 , wherein the third material is the same material as the second material.

4. The battery according to claim 1 , further comprising a third power generating element laminated to the first power generating element, wherein
the third power generating element includes a third electrode current collector including an inner layer and an outer layer, a third electrode active material layer, a third solid electrolyte layer, and a third counter electrode active material layer;
the third solid electrolyte layer is disposed between the third electrode active material layer and the third counter electrode active material layer;
the inner layer of the third electrode current collector is in contact with the third electrode active material layer;
the first power generating element further includes a first counter electrode current collector including an inner layer and an outer layer;
the inner layer of the first counter electrode current collector is in contact with the first counter electrode active material layer;
the outer layer of the first counter electrode current collector and the outer layer of the third electrode current collector are in contact with each other;
the inner layer of the third electrode current collector contains a fourth material;
the inner layer of the first counter electrode current collector contains a sixth material different from the fourth material;
the outer layer of the first counter electrode current collector contains a fifth material different from the fourth material; and
the outer layer of the third electrode current collector contains the fifth material.

5. The battery according to claim 4 , wherein the sixth material is a material different from the fifth material.

6. The battery according to claim 4 , wherein the sixth material is the same material as the fifth material.

7. A battery manufacturing method using a battery manufacturing apparatus,
the battery manufacturing apparatus comprising:
a power-generating-element producing unit; and
a laminating unit, and
the method comprising steps of:
(a1) producing a first power generating element with the power-generating-element producing unit;
(a2) producing a second power generating element with the power-generating-element producing unit; and
(b) laminating the first power generating element and the second power generating element with the laminating unit, wherein
the first power generating element includes a first electrode current collector including an inner layer and an outer layer, a first electrode active material layer, a first solid electrolyte layer, and a first counter electrode active material layer;
the second power generating element includes a second electrode current collector including an inner layer and an outer layer, a second electrode active material layer, a second solid electrolyte layer, and a second counter electrode active material layer;
in the producing step (a1), by the power-generating-element producing unit, the first solid electrolyte layer is formed between the first electrode active material layer and the first counter electrode active material layer, the inner layer of the first electrode current collector is formed in contact with the first electrode active material layer, the inner layer of the first electrode current collector is formed from a material containing a first material, and the outer layer of the first electrode current collector is formed from a second material different from the first material;
in the producing step (a2), by the power-generating-element producing unit, the second solid electrolyte layer is formed between the second electrode active material layer and the second counter electrode active material layer, the inner layer of the second electrode current collector is formed in contact with the second electrode active material layer, the inner layer of the second electrode current collector is formed from a material containing a third material different from the first material, and the outer layer of the second electrode current collector is formed from the second material; and
in the laminating step (b), by the laminating unit, the outer layer of the first electrode current collector and the outer layer of the second electrode current collector are arranged in contact with each other.

8. The battery manufacturing method according to claim 7 , wherein the third material is a material different from the second material.

9. The battery manufacturing method according to claim 7 , wherein the third material is the same material as the second material.

10. The battery manufacturing method according to claim 7 , the method further comprising steps of:
(a3) producing a third power generating element with the power-generating-element producing unit; and
(c) laminating the first power generating element and the third power generating element with the laminating unit, wherein
the first power generating element further includes a first counter electrode current collector including an inner layer and an outer layer;
the third power generating element includes a third electrode current collector including an inner layer and an outer layer, a third electrode active material layer, a third solid electrolyte layer, and a third counter electrode active material layer;
in the producing step (a3), by the power-generating-element producing unit, the third solid electrolyte layer is formed between the third electrode active material layer and the third counter electrode active material layer, the inner layer of the third electrode current collector is formed in contact with the third electrode active material layer, the inner layer of the third electrode current collector is formed from a material containing a fourth material, and the outer layer of the

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Honda Kazuyoshi

Classifications

• H01M4/0404

  by coating on electrode collectors · CPC title

• H01M10/044

  with bipolar electrodes · CPC title

• H01M10/0404

  Machines for assembling batteries · CPC title

• H01M10/0418

  with bipolar electrodes · CPC title

• H01M4/043

  involving compressing or compaction · CPC title