DC power supply unit and air conditioner using same

Patent metadata

Field	Value
Publication number	US-10389282-B2
Application number	US-201615052934-A
Country	US
Kind code	B2
Filing date	Feb 25, 2016
Priority date	Sep 7, 2015
Publication date	Aug 20, 2019
Grant date	Aug 20, 2019

Abstract

A DC power supply unit is provided that allows for improving efficiency and reducing harmonic currents. A DC power supply unit includes: a bridge rectification circuit having diodes and MOSFETs; a reactor that is arranged between the AC power supply and the bridge rectifier circuit; a smoothing capacitor that is connected to an output side of the bridge rectifier circuit and smoothes a voltage; and a converter control unit that executes, based on predetermined threshold values, a diode rectification control that uses diodes and parasitic diodes of the MOSFETs, a synchronous rectification control that switches the MOSFETs in synchronization with a polarity of the voltage of the AC power supply, a partial switching control that repeats partially short-circuiting the reactor multiple times in a half cycle of the AC power supply, or a fast switching control that short-circuits the reactor at a predetermined frequency over a full AC cycle.

First claim

The invention claimed is:

1. A DC power supply unit comprising:
a rectifier circuit that is connected to an AC power supply and has first to fourth diodes;
a first switching element that either includes the third diode as a parasitic diode or is connected in parallel with the third diode, has a withstand voltage characteristic with respect to the direction of the third diode being turned off, and has a saturation voltage lower than forward voltage drops of the first to fourth diodes;
a second switching element that either includes the fourth diode as a parasitic diode or is connected in parallel with the fourth diode, has a withstand voltage characteristic with respect to the direction of the fourth diode being turned off, and has a saturation voltage lower than forward voltage drops of the first to fourth diodes;
a reactor that is arranged between the AC power supply and the rectifier circuit;
a smoothing capacitor that is connected to an output side of the rectifier circuit and smoothes a voltage applied by the rectifier circuit; and
a converter controller that executes a diode rectification control that uses the first to fourth diodes, a synchronous rectification control that switches between the first and second switching elements, so that when the first switching element is ON the second switching element is OFF and when the second switching element is ON the first switching element is OFF, in synchronization with a polarity of the voltage of the AC power supply, a partial switching control that repeats partially short-circuiting the reactor to the power supply multiple times in a half cycle of the AC power supply, or a fast switching control that short-circuits the reactor at a predetermined frequency over a full AC cycle.

2. The DC power supply unit according to claim 1 ,
wherein the converter controller switches based on a predetermined threshold value between a mode of executing the synchronous rectification control and a mode of executing the synchronous rectification control along with the partial switching control.

3. The DC power supply unit according to claim 2 ,
wherein the converter controller uses one of a circuit current, a motor current, a rotational speed of the motor, a modulation factor, and a DC voltage as a threshold value.

4. The DC power supply unit according to claim 2 ,
wherein the converter controller switches a control at a zero-crossing timing of an AC voltage which is applied by the AC power supply.

5. The DC power supply unit according to claim 1 ,
wherein the converter controller switches based on a predetermined threshold value between a mode of executing the synchronous rectification control and a mode of executing the synchronous rectification control along with the fast switching control.

6. The DC power supply unit according to claim 5 ,
wherein the converter controller switches a control at a zero-crossing timing of an AC voltage which is applied by the AC power supply.

7. The DC power supply unit according to claim 1 ,
wherein the converter controller switches based on predetermined threshold values between a mode of executing the synchronous rectification control, a mode of executing the synchronous rectification control along with the partial switching control, and a mode of executing the synchronous rectification control along with the fast switching control.

8. The DC power supply unit according to claim 7 ,
wherein the converter controller switches either from the partial switching control to the fast switching control or from the fast switching control to the partial switching control so that a DC voltage does not vary.

9. The DC power supply unit according to claim 7 ,
wherein the converter controller switches a control at a zero-crossing timing of an AC voltage which is applied by the AC power supply.

10. The DC power supply unit according to claim 1 ,
wherein the converter controller switches based on a predetermined threshold value between a mode of executing the synchronous rectification control and a mode of executing the diode rectification control along with the partial switching control.

11. The DC power supply unit according to claim 1 ,
wherein the converter controller switches based on a predetermined threshold value between a mode of executing the synchronous rectification control and a mode of executing the diode rectification control along with the fast switching control.

12. The DC power supply unit according to claim 1 ,
wherein the converter controller switches based on predetermined threshold values between a mode of executing the synchronous rectification control, a mode of executing the diode rectification control along with the partial switching control, and a mode of executing the diode rectification control along with the fast switching control.

13. The DC power supply unit according to claim 12 ,
wherein the converter controller switches either from the partial switching control to the fast switching control or from the fast switching control to the partial switching control so that a DC voltage does not vary.

14. The DC power supply unit according to claim 1 ,
wherein the converter controller switches based on predetermined threshold values between a mode of executing the synchronous rectification control, a mode of executing the diode rectification control along with the partial switching control, and a mode of executing the synchronous rectification control along with the fast switching control.

15. The DC power supply unit according to claim 14 ,
wherein the converter controller switches either from the partial switching control to the fast switching control or from the fast switching control to the partial switching control so that a DC voltage does not vary.

16. The DC power supply unit according to claim 1 ,
wherein the converter controller switches based on predetermined threshold values between a mode of executing the synchronous rectification control, a mode of executing the synchronous rectification control along with the partial switching control, and a mode of executing the diode rectification control along with the fast switching control.

17. The DC power supply unit according to claim 16 ,
wherein the converter controller switches either from the partial switching control to the fast switching control or from the fast switching control to the partial switching control so that a DC voltage does not vary.

18. The DC power supply unit according to claim 1 ,
wherein the converter controller switches a control at a zero-crossing timing of an AC voltage which is applied by the AC power supply.

19. The DC power supply unit according to claim 1 ,
wherein the first and second switching elements use one of a super junction MOSFET, a Silicon Carbide MOSFET, and a Gallium Nitride.

20. The DC power supply unit according to claim 1 , wherein
when the first switching element is in an OFF-state, the second switching element is in an ON-state,
the second switching element is turned on at a zero-crossing time when a polarity of the AC power supply voltage switches from positive to negative, and
the second switching element is turned off at a time when the polarity of the AC power supply voltage switches from negative to positive.

Assignees

• Hitachi Johnson Controls Air Conditioning Inc

Inventors

• Tsukii Koji
• Okuyama Atsushi
• Kurokawa Tsutomu
• Tamura Masahiro
• Tamura Kenji

Classifications

• H02M1/126

  using passive filters · CPC title

• H02M7/217 Primary

  using semiconductor devices only · CPC title

• H02M1/4225

  using a non-isolated boost converter · CPC title

• H02P7/24 Primary

  using discharge tubes or semiconductor devices · CPC title

• H02M1/4233

  using a bridge converter comprising active switches · CPC title