AC-DC power conversion device including helically cascaded unit cells

Patent metadata

Field	Value
Publication number	US-10389268-B2
Application number	US-201515551732-A
Country	US
Kind code	B2
Filing date	Apr 6, 2015
Priority date	Apr 6, 2015
Publication date	Aug 20, 2019
Grant date	Aug 20, 2019

Abstract

A multilevel converter includes a first arm connected between a positive voltage terminal and an alternating-current terminal and a second arm connected between the alternating-current terminal and a negative voltage terminal. Each of the first and second arms includes a plurality of cascaded unit cells. Each unit cell has a capacitor charged to a direct-current voltage and outputs a voltage across terminals of the capacitor or 0 V. The plurality of unit cells as being helically cascaded implement a reactor.

First claim

The invention claimed is:

1. A power conversion device comprising:
first and second DC connectors supplying and receiving DC power;
an AC connector supplying and receiving AC power;
a first arm connected between the first DC connector and the AC connector; and
a second arm connected between the AC connector and the second DC connector,
each of the first and second arms including a plurality of cascaded unit cells,
each unit cell having a switching element and a capacitor,
at least some of the plurality of cascaded unit cells in at least one of the first and second arms being helically cascaded,
at least one of the first and second arms includes first to Qth racks,
each rack has first to Nth stages sequentially disposed in a direction of height,
M cascaded unit cells are mounted on each stage,
Q×M unit cells mounted on an nth stage of the first to Qth racks are cascaded to form a part of a loop,
Q×N×M unit cells mounted on the first to Nth stages of the first to Qth racks are helically cascaded, and
each of Q, N, and M is an integer not smaller than 2 and n is an integer not smaller than 1.

2. The power conversion device according to claim 1 , wherein
each rack has (N×1) sets of first to Jth wiring boards arranged in respective (N×1) gaps among the first to Nth stages,
the first to Jth wiring boards are sequentially disposed in the direction of height,
a wire is formed in each wiring board,
Q wires formed in a jth wiring board arranged between nth and (n+1)th stages of the first to Qth racks are connected in series to form a part of a loop,
Q×J wires formed in the first to Jth wiring boards arranged between the nth and (n+1)th stages of the first to Qth racks are helically connected in series,
Q×N×M unit cells and Q×(N×1)×J wires mounted on the first to Qth racks are helically connected in series, and
J is an integer not smaller than 2 and j is an integer not smaller than 1.

3. The power conversion device according to claim 1 , wherein
Q is set to 2 and at least one of the first and second arms includes first and second racks,
M unit cells in each stage of the first rack are disposed in a first direction,
M unit cells in each stage of the second rack are disposed in a second direction opposite to the first direction,
2×M unit cells mounted on the nth stage of the first and second racks are cascaded to form a part of a loop, and
2×N×M unit cells mounted on the first to Nth stages of the first and second racks are helically cascaded.

4. The power conversion device according to claim 3 , wherein
first and second terminals are mounted on each stage,
the M unit cells are cascaded in each stage between the first and second terminals,
the second terminal in the nth stage of the first rack and the first terminal in the nth stage of the second rack are connected to each other,
the second terminal in the nth stage of the second rack and the first terminal in the (n+1)th stage of the first rack are connected to each other, and
2×N×M unit cells are helically cascaded between the first terminal in the first stage of the first rack and the second terminal in the Nth stage of the second rack.

5. The power conversion device according to claim 1 , wherein
Q is set to 2 and at least one of the first and second arms includes first and second racks,
M unit cells in each stage of the first rack are disposed in a first direction,
M unit cells in each stage of the second rack are disposed in a second direction opposite to the first direction,
2×M unit cells mounted on the nth stage of the first and second racks are cascaded to form a part of a loop,
each rack further has (N×1) wiring boards arranged in respective (N×1) gaps among the first to Nth stages,
a wire is formed in each wiring board,
two wires formed in the wiring boards arranged between nth and (n+1)th stages of the first and second racks are connected in series to form a part of a loop, and
2×N×M unit cells and 2×(N×1) wires mounted on the first and second racks are helically connected in series.

6. The power conversion device according to claim 5 , wherein
first and second terminals are mounted on each stage,
the M unit cells are cascaded in each stage between the first and second terminals,
the second terminal in the nth stage of the first rack and the first terminal in the nth stage of the second rack are connected to each other,
third and fourth terminals are mounted on each wiring board,
the wire is connected in each wiring board between the third and fourth terminals,
the fourth terminals of the wiring boards arranged between the nth and (n+1)th stage of the first and second racks are connected to each other,
the second terminal in the nth stage of the second rack and the third terminal of the wiring board between the nth and (n+1)th stages of the first rack are connected to each other,
the third terminal of the wiring board between the nth and (n+1)th stages of the second rack and the first terminal in the (n+1)th stage of the first rack are connected to each other, and
2×N×M unit cells and 2×(N×1) wires are helically connected in series between the first terminal in the first stage of the first rack and the second terminal in the Nth stage of the second rack.

7. The power conversion device according to claim 1 , wherein
each unit cell further has first and second switching elements connected in series between electrodes of the capacitor and first and second diodes connected in anti-parallel to the first and second switching elements, respectively, and
in each of the first and second arms, the first or second switching element of the plurality of unit cells is connected in series.

8. The power conversion device according to claim 1 , wherein
each unit cell further has first and second switching elements connected in series between electrodes of the capacitor, third and fourth switching elements connected in series between the electrodes of the capacitor, and first to fourth diodes connected in anti-parallel to the first to fourth switching elements, respectively, and
the first and third switching elements of the plurality of unit cells are connected in series in each of the first and second arms.

9. The power conversion device according to claim 1 , the power conversion device further comprising a core, wherein
at least some of the plurality of unit cells are helically cascaded around the core.

10. The power conversion device according to claim 9 , wherein
the core also serves as a pillar of a building accommodating the first and second arms.

11. The power conversion device according to claim 1 , further comprising:
a plurality of phase modules connected in parallel between the first DC connector and the second DC connector,
each of the plurality of phase modules including
the AC connector supplying and receiving AC power,
the first arm connected between the first DC connector and the AC connector, and
the second arm connected between the AC connector and the second DC connector,

each of the first and second arms including the plurality of cascaded unit cells,
each unit cell having the switching element and the capacitor,
at least one of the first and second arms of at least one of the plurality of phase modules including a reactor including at least some of the plurality of cascaded unit cells and a connection wire between the unit cells; and
a control device for control of suppression of a circulating current which flows between the plurality of phase modules based on an inductance of the reactor.

12. The power conversion device according to claim 11 , wherein
the reactor has an inductance not lower than 0.1 mH.

Assignees

• Mitsubishi Electric Corp

Inventors

• Onishi Ryota
• Hayashi Shigeo

Classifications

• H10W90/00

  Package configurations · CPC title

• H02J3/36

  Arrangements for transfer of electric power between AC networks via high-voltage DC [HVDC] links; Arrangements for transfer of electric power between generators and networks via HVDC links · CPC title

• H02M7/003

  Constructional details, e.g. physical layout, assembly, wiring or busbar connections · CPC title

• H02M7/49

  Combination of the output voltage waveforms of a plurality of converters · CPC title

• H02M7/797

  using semiconductor devices only · CPC title