Electrode catalyst material, and fuel cell

Patent metadata

Field	Value
Publication number	US-10388966-B2
Application number	US-201715823571-A
Country	US
Kind code	B2
Filing date	Nov 28, 2017
Priority date	Jun 18, 2015
Publication date	Aug 20, 2019
Grant date	Aug 20, 2019

Abstract

An electrode catalyst material includes graphite particles and catalyst particles. Each of the graphite particles has a hollow structure that includes an outer shell, and the outer shell has at least one of a through-hole and a recess. Each of the catalyst particles is supported by the at least one of through-hole and recess.

First claim

What is claimed is:

1. An electrode catalyst material comprising:
graphite particles each having a hollow structure that includes an outer shell constituted by a graphite, the outer shell having at least one of a through-hole and a recess, the through-hole penetrating from an outer surface of the graphite to an inner surface of the graphite, the recess being a closed-end hole which extends from the outer surface of the graphite to a midpoint in the graphite; and
catalyst particles each supported by the at least one of the through-hole and the recess, wherein:
a part of the at least one of the through-hole and the recess is constituted by an edge of the graphite constituting each of the graphite particles, and
a minimum diameter of the at least one of the through-hole and the recess is smaller than an average particle diameter of the catalyst particles.

2. The electrode catalyst material according to claim 1 , wherein a thickness of the outer shell ranges from 1 nm to 50 nm, inclusive.

3. The electrode catalyst material according to claim 1 , wherein fluorine exists in the edge of the graphite.

4. An electrode catalyst material comprising:
primary particles made of a carbon member each having a hollow structure that includes an outer shell constituted by a graphite, the outer shell having through-holes penetrating from an outer surface of the graphite to an inner surface of the graphite;
a secondary particle formed by aggregation of the primary particles; and
catalyst particles each supported on a surface of the outer shell, wherein:
at least two of the through-holes are opened without being blocked by at least one of the catalyst particles, and
an average clearance value between the primary particles in the secondary particle is larger than an average opening size of the through-holes.

5. The electrode catalyst material according to claim 4 , wherein an average opening size of the through-holes ranges from 0.5 nm to 20 nm, inclusive.

6. The electrode catalyst material according to claim 4 , wherein a catalyst supporting ratio that is a proportion of a weight of the catalyst particles in a sum of a weight of one of the primary particles and the weight of the catalyst particles ranges from 10 wt % to 60 wt %, inclusive.

7. A fuel cell comprising:
an electrolyte membrane;
an anode catalyst layer disposed on one surface of the electrolyte membrane; and
a cathode catalyst layer disposed on a surface of the electrolyte membrane opposite to the one surface of the electrolyte membrane,
wherein at least one of the anode catalyst layer and the cathode catalyst layer includes the electrode catalyst material according to claim 1 .

8. A fuel cell comprising:
an electrolyte membrane;
an anode catalyst layer arranged on one surface of the electrolyte membrane; and
a cathode catalyst layer arranged on a surface of the electrolyte membrane opposite to the one surface of the electrolyte membrane,
wherein at least one of the anode catalyst layer and the cathode catalyst layer includes the electrode catalyst material according to claim 4 .

9. An electrode catalyst material comprising:
graphite particles each having a hollow structure that includes an outer shell having a substantially spherical shape, the outer shell having at least one of a through-hole and a recess; and
catalyst particles each supported by the at least one of the through-hole and the recess,
wherein a part of the at least one of the through-hole and the recess is constituted by an edge of graphite constituting each of the graphite particles.

10. The electrode catalyst material according to claim 9 , wherein a minimum diameter of the at least one of the through-hole and the recess is smaller than an average particle diameter of the catalyst particles.

11. The electrode catalyst material according to claim 9 , wherein a thickness of the outer shell ranges from 1 nm to 50 nm, inclusive.

12. The electrode catalyst material according to claim 9 , wherein fluorine exists in the edge of the graphite.

13. A fuel cell comprising:
an electrolyte membrane;
an anode catalyst layer disposed on one surface of the electrolyte membrane; and
a cathode catalyst layer disposed on a surface of the electrolyte membrane opposite to the one surface of the electrolyte membrane,
wherein at least one of the anode catalyst layer and the cathode catalyst layer includes the electrode catalyst material according to claim 9 .

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Kondou Keiichi
• Yamasaki Kazuya
• Ishimoto Hitoshi

Classifications

• H01M4/926

  on carbon or graphite · CPC title

• H01M2008/1095

  Fuel cells with polymeric electrolytes · CPC title

• H01M8/1004

  characterised by membrane-electrode assemblies [MEA] (H01M8/12 takes precedence) · CPC title

• H01M8/083

  Alkaline fuel cells · CPC title

• H01M4/9083

  on carbon or graphite · CPC title